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Thetford 2384978 User Manual

Thetford 2384978
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Description: SC200/400 Tank Lock clip
Part number: 2384978/5180116
Look for Service Centres, Point of Sale addresses and other
information on: www.thetford-europe.com
Version: 1
Date: April 2010
Tools required: Flat screwdriver
Repair instruction
B
Turn the waste-
holdingtank upside
down, place flat
screwdriver under clip
and lift it up gently.
A
Take complete
clip out and
press new lock
clip in.
1/1 04/10
23383
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Thetford 2384978 Specifications

General IconGeneral
BrandThetford
Model2384978
CategoryPlumbing Product
LanguageEnglish

Summary

SC200/400 Tank Lock Clip Repair

Prepare for Clip Removal

Turn tank upside down, use screwdriver to lift clip.

Replace Tank Lock Clip

Remove old clip and insert new one.

SC200/400 Handle and Link Repair

Remove Handle Assembly

Remove handle assembly from link inside vehicle.

Disconnect Handle from Link

Disconnect handle from its link.

Install New Bracket and Connect Handle

Install new bracket and connect shaft to handle.

Reassemble Handle and Bracket

Reassemble handle and bracket with screws.

SC400 Blade Opener Repair

Remove Blade Driver

Remove blade driver by unscrewing bushing.

Remove Blade and Bushing

Remove bushing and then the blade.

Release Blade Opener

Release blade opener by pressing ribs on both sides.

Remove Seal Retainer and Seal

Remove seal retainer screws and take out lip seal.

Remove Mechanism Seal

Remove the seal from the main mechanism.

Reassemble Blade Opener Mechanism

Reassemble mechanism by reversing the disassembly steps.

SC250/400 Seal Mechanism Repair

Align Mechanism with Cover Lever

Rotate mechanism using cover lever until arrow aligns with second dot.

Remove and Invert Mechanism

Remove the mechanism and place it upside down.

Replace Seal

Remove old seal and install a new one.

Reassemble Seal Mechanism

Reassemble the mechanism by following steps in reverse order.

SC250/400 Blade Repair

Align Mechanism with Cover Lever

Rotate mechanism using cover lever until arrow aligns with second dot.

Remove and Invert Mechanism

Remove the mechanism and place it upside down.

Remove Retainer Screws

Unscrew the retainer using three screws.

SC250/400 Blade Component Replacement

Release Blade Arm

Release blade arm by pressing ribs on retainer.

Remove Blade Driver

Remove blade driver by unscrewing bushing.

Remove Blade and Bushing

Remove bushing and then the blade.

Reassemble Blade Component

Reassemble the blade assembly by reversing the steps.

SC250/400 Vent Button Repair

Align Mechanism with Cover Lever

Rotate mechanism using cover lever until arrow aligns with second dot.

Remove Vent Button Mechanism

Remove the complete mechanism from its housing.

Loosen Seal Retainer

Press button and pull seal retainer loose from inside.

SC250/400 Vent Button Reassembly

Insert New Seal Retainer

Insert new seal retainer into the button hole.

Reinstall Button and Spring

Press the button with its spring back into place.

Reinstall Vent Button Mechanism

Reinstall mechanism and sliding cover back into the tank.

Pump C402C/X Repair Guide

Identify Toilet Model C402C/X

Identify the toilet model for the repair.

Remove Handle

Detach the handle from the toilet unit.

Remove Control Panel and Well

Remove the control panel and its associated well.

Pump C402C/X Component Removal and Wiring

Remove Control Well Seal

Take out the seal from the control well.

Remove Pump from Water Tank

Remove the pump assembly from the water tank.

Prepare Pump Wires

Strip insulation from pump wires for connection.

Connect New Pump Wires

Connect new pump wires and secure with shrink tube.

Pump C402C/X Reassembly

Secure Wire Connections

Shrink the protective tubing using a blow dryer to prevent shorts.

Install New Pump and Seal

Install the new pump and replace the seal in the control well.

Reinstall Control Well and Panel

Reinstall the control well and then the control panel.

Reattach Handle

Attach the handle back onto the toilet unit.

Relais C403L Repair

Identify Toilet Model C403L

Identify the toilet model for the repair.

Remove Handle and Control Panel

Detach the handle and remove the control panel.

Remove Relay

Unscrew and remove the relay from its connection.

Relais C403L Installation

Install New Relay

Install the new relay and secure it into the control well.

Reinstall Control Panel

Reinstall the control panel.

Reattach Handle

Reattach the handle to the toilet unit.

Blade Fuse C400 Replacement

Remove Waste Tank

Remove the waste tank from the cassette toilet.

Remove Blade Fuse and Reed Switch

Remove the blade fuse and the reed switch.

Install New Fuse and Reassemble

Install new blade fuse, replace reed switch, and reattach waste tank.

Electric Valve C403L Repair Guide

Identify Toilet Model C403L

Identify the toilet model for the repair.

Remove Handle and Control Panel

Detach the handle and remove the control panel.

Disconnect Components

Remove control well, vacuum breaker, and electrical connectors.

Electric Valve C403L Component Replacement

Remove Hose Barb and Water Tube

Unscrew hose barb and remove water tube from electric valve.

Attach Water Tube to New Valve

Attach the water tube to the new electric valve.

Install New Valve and Connectors

Screw hose barb and connect electrical connectors to the new valve.

Reinstall Vacuum Breaker, Well, and Panel

Reinstall vacuum breaker, control well, and control panel.

Electric Valve C403L Reattach Handle

Reattach Handle

Reattach the handle to the toilet unit.

SC400 Blade Opener Replacement

Align Mechanism with Cover Lever

Rotate mechanism using cover lever until arrow aligns with second dot.

Remove and Invert Mechanism

Remove the mechanism and place it upside down.

Release Blade Opener from Retainer

Release blade opener by pressing ribs on retainer.

SC400 Blade Opener Reassembly

Release Blade Opener from Other Side

Release blade opener from the other side while holding mechanism.

Reassemble Blade Opener

Reassemble the blade opener assembly by reversing the steps.

SC400 Holdingtank Plate Repair

Align Mechanism with Cover Lever

Rotate mechanism using cover lever until arrow aligns with second dot.

Remove and Invert Mechanism

Remove the mechanism and place it upside down.

Remove Retainer Screws

Unscrew the retainer using three screws.

SC400 Holdingtank Plate Components

Release Blade Arm

Release blade arm by pressing ribs on retainer.

Remove Blade Driver

Remove blade driver by unscrewing bushing.

Remove Blade and Bushing

Remove bushing and then the blade.

Remove Float Arm

Remove float arm by prying between retainer and rib.

Release Blade Opener

Release blade opener by pressing ribs on both sides.

SC400 Holdingtank Plate Seal Replacement

Remove Seal Retainer and Seal

Remove seal retainer screws and take out lip seal.

Remove Mechanism Seal

Remove the seal from the main mechanism.

Reassemble Holdingtank Mechanism

Reassemble mechanism by reversing the disassembly steps.

SC400 Float Arm Replacement

Align Mechanism with Cover Lever

Rotate mechanism using cover lever until arrow aligns with second dot.

Remove Float Arm Mechanism

Remove the complete mechanism from its housing.

Remove Float Arm

Remove float arm by prying between retainer and plate.

SC400 Float Arm Installation

Install New Float Arm

Install the new float arm by pressing it into the retainer.

Reinstall Mechanism and Cover

Reinstall mechanism and sliding cover back into the tank.

SC400 Automatic Vent Repair

Align Mechanism with Cover Lever

Rotate mechanism using cover lever until arrow aligns with second dot.

Remove Automatic Vent Mechanism

Remove the complete mechanism from its housing.

Pry Plate Loose

Pry the plate loose using a flat screwdriver.

Remove Vent Plate

Take the plate off the mechanism.

SC400 Automatic Vent Seal Replacement

Remove Float and Seal

Press float to remove foam-float and pull out seal.

Reassemble Automatic Vent

Reassemble the automatic vent by reversing the steps.

SC400 HT Wheels Replacement

Invert Waste Holding Tank

Invert the waste-holding tank.

Remove Wheel

Remove the wheel from its mounting.

Install New Wheel

Install the new wheel into its mounting.

SC400 Control Panel Replacement

Remove Handle and Control Panel

Detach the handle and remove the control panel.

Disconnect and Reconnect Plugs

Disconnect and reconnect electrical plugs on the control panel.

Reinstall Control Panel and Handle

Reinstall the control panel and attach the handle.

SC403L/402C/402X Overlay Replacement

Remove Overlay from Control Panel

Detach the overlay from the control panel.

Install New Overlay

Install the new overlay onto the control panel.

SC402 Waterfill Funnel Replacement

Remove Waste Holding Tank

Remove the waste-holding tank from the toilet unit.

Operate Waterfill Funnel

Swing out and press down the waterfill funnel.

Install New Waterfill Funnel

Install new waterfill funnel by pushing rear first, then front.

SC400 Reed Switch Waste Holding Tank Repair

Remove Waste Tank and Reed Switch

Remove waste tank and reed switch by lifting green clip.

Replace Reed Switch

Disconnect old reed switch and connect the new one.

Reinstall Reed Switch and Waste Tank

Reinstall reed switch and waste tank into the toilet.

Reed Switch WT C402X Repair

Identify Toilet Model C402X

Identify the toilet model for the repair.

Remove Waste Tank and Unscrew Switch

Remove waste tank and unscrew reed switch WT.

Replace WT Reed Switch

Disconnect old WT reed switch and connect new one.

Reed Switch WT C402X Reinstallation

Reinstall WT Reed Switch and Waste Tank

Reinstall WT reed switch and waste tank into the toilet.

SC400 Wire Harness Replacement

Remove Waste Tank and Control Panel Handle

Remove waste tank and pull handle from control panel.

Loosen Control Panel

Detach the control panel from its mounting.

Release Connector

Cut tie-wrap and release connector by pressing housing lip.

SC400 Wire Harness Component Removal

Swing Waterfill Funnel Out

Swing the waterfill funnel outwards.

Access and Remove Shaft Spring

Locate shaft pivot, remove 3 screws, and remove spring.

Remove Pivoting Bracket

Unscrew and remove the pivotting bracket.

SC400 Wire Harness Reassembly

Remove Cable Tie-Wraps

Remove tie-wraps from cables on the toilet's inside and back.

Release Reed Switch Housing

Release reed switch housing by pressing side lips.

Connect New Wire Harness

Release connector and follow reverse steps to install new harness.

SC400 Outside Vent Installation

Remove Waste Holding Tank

Remove the waste-holding tank from the cassette toilet.

Prepare Toilet Base for Vent

Remove cover, drill hole in toilet base at vent location.

Install Vent Tube Through Base

Insert tube into cover and pass through base hole.

SC400 Outside Vent Cover Reassembly

Place Foam Protection on Cover

Remove foam protection and place it on the cover.

Reinstall Vent Cover

Reinstall cover into the toilet base.

SC400 Waterfill Extension Installation

Install Waterfill Extension

Swing out funnel, remove cap, and insert extension.

Store Waterfill Extension

Store waterfill extension under the waste-holding tank handle cover.

SC400 Float Box Replacement

New Float Box Component

New float box component.

Prepare for Float Box Removal

Empty tank, remove handle, control panel, and well.

SC400 Float Box Installation Steps

Disconnect Nozzle Inside Tank

Disconnect the nozzle inside the water tank by pulling down.

Remove Old Float Box and Install New

Remove pump, flush tube, float box; install new float box.

Position New Float Box

Position the float box correctly inside the tank.

SC400 Float Box Reassembly

Reinstall Pump, Tube, and Nozzle

Reinstall pump, flush tube, and push nozzle until it clicks.

Refit Control Panel and Handle

Reattach the control panel and the handle.

SC400 Holdingtank Mechanism R/L Replacement

Align Mechanism with Cover Lever

Rotate mechanism using cover lever until arrow aligns with second dot.

Replace Holdingtank Mechanism

Remove old mechanism and install the new one.

Reinstall Mechanism and Cover

Install new mechanism and sliding cover back into the tank.

SC250/400 Pour Out Spout Replacement

Remove Pour Out Spout

Turn pour out spout counter-clockwise and remove it.

Install New Pour Out Spout

Install new pour out spout and turn clockwise to secure.

SC400/C500 Shaft Replacement

Remove Waste Tank and Control Panel Handle

Remove waste tank and pull handle from control panel.

Loosen Control Panel

Detach the control panel from its mounting.

Swing Waterfill Funnel Out

Swing the waterfill funnel outwards.

SC400/C500 Shaft Component Removal

Access and Remove Shaft Spring

Locate shaft pivot, remove 3 screws, and remove spring.

Remove Pivoting Bracket

Unscrew and remove the pivotting bracket.

Remove Shaft and Link

Remove link and shaft; follow reverse steps to install new shaft.

SC400 Handle Replacement

Replace Control Panel Handle

Remove old handle and install the new one.

SC402 Drain Tube Replacement

Remove Drain Tube Components

Remove black tube from bracket and sight tube from drainplug.

SC402 Drain Tube Reinstallation

Pull Black Tube from Toilet

Remove the black tube from the toilet.

Replace Bracket if Needed

Remove the bracket if replacement is needed.

Reinstall Drain Tube

Reinstall the new drain tube by reversing the steps.

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