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Thornycroft 90 - User Manual

Thornycroft 90
42 pages
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Summary

Engine Specifications and Performance

Engine Overview and Ratings

Details the Thornycroft 90 and 108 engines, their power outputs, and performance ratings.

Initial Setup and Lubrication

Engine Mounting and Oil Filling

Instructions on checking engine mounting angle, marking the dipstick, and filling engine oil.

Lubrication: Engine and Gearbox Oils

Recommendations for engine oil viscosity, running-in oils, and gearbox oil types and filling.

Cooling and Fuel Systems

Cooling System and Coolant

Details coolant specifications, quantities, and filling procedures for the cooling system.

Fuel System Bleeding

Step-by-step procedures for bleeding the fuel system on Type 90 and Type 108 engines.

Starting and Running-In

Starting Procedures and Precautions

Guides for initial and normal engine starting, including crucial safety precautions.

Running-In Engine Recommendations

Guidelines for the first 20 hours of operation to ensure engine longevity and performance.

Operating Guidelines and Safety

Engine Operation Advice

Recommendations for operating the engine in various conditions, including cold start and overheating.

Operating Warnings and Safety

Critical warnings on low oil pressure, failed parts, and general safety practices.

Maintenance Schedule

Scheduled Maintenance Tasks

Details routine checks and service intervals for engine maintenance (daily, 25h, 200h, 400h, 800h).

Routine Maintenance Procedures

Engine Oil and Filter Change

Procedures for changing engine oil and replacing the oil filter for Type 90 and 108 engines.

Fuel Filter and Lift Pump Maintenance

Instructions for renewing the fuel filter element and cleaning the fuel lift pump filter.

Gearbox and Air Filter Maintenance

Procedures for changing gearbox oil and cleaning the air filter.

Drive Belts and Valve Clearances

Drive Belt Adjustment and Replacement

Instructions for adjusting and replacing alternator and raw water pump drive belts.

Valve Clearance Adjustment

Procedure for checking and setting valve clearances on Type 90 and 108 engines.

Cylinder Head and Fuel Injectors

Cylinder Head Nut Retorquing

Procedures for retorquing cylinder head nuts on new engines and after repairs.

Fuel Injector and Heater Plug Service

Steps for removing/refitting fuel injectors and servicing heater plugs.

Cooling System Maintenance

Coolant Changing Procedure

Procedure to drain coolant from the heat exchanger and cylinder block, then refill.

Raw Water System Draining

Instructions for draining the raw water pump, heat exchanger, and oil cooler.

External Cooling and Electrical Systems

External Fresh Water Cooling Notes

Notes specific to EFWC systems and raw water pump operation/maintenance.

Electrical System and Battery Care

Details on the 12V alternator, battery maintenance, and using jumper cables.

Troubleshooting: Engine Start Failures

Engine Start Failures

Diagnoses common engine start issues related to starter motors and fuel delivery.

Thornycroft 90 Specifications

General IconGeneral
BrandThornycroft
Model90
CategoryEngine
LanguageEnglish

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