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Tinius Olsen MP1200M - User Manual

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MP1200 & MP1200M
Extrusion Plastometer
(Melt Indexer)
MP1200M shown
SYSTEM INSTALLATION AND OPERATION MANUAL.
Part #: 02002100 (MP1200) & 02002101(MP1200M)
Revision 2c Date: 8 August 2013
This document contains confidential and proprietary information of Tinius Olsen
Testing Machine Company. In consideration of the receipt of this document, the
recipient agrees not to reproduce, copy, use or transmit this document and/or the
information therein contained, in whole or in part, or to permit such action by others,
for any purpose, except with prior written permission of Tinius Olsen Testing Machine
Company. All rights reserved.
___________________________________________________________________
TINIUS OLSEN TESTING MACHINE COMPANY
1065 Easton Road
Horsham, Pennsylvania 19044-8009 USA
www.TiniusOlsen.com

Table of Contents

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Summary

Section 2 - Model MP1200 Digital Controller;Timer

2.3 Three-Zone Temperature Control

Explains the PID control system for precise spatial temperature variations up to 450°C.

Section 4 - Available Options & Accessories

4.4 PPDT Automatic Timing Switch (P;N 02001505)

Explains the PPDT's requirement for Procedure B and its function in measuring piston position.

Section 5 - Set-Up and Installation

5.1 Unpacking the Machine

Provides instructions for safely unpacking the machine from its crate and checking components.

5.2 Locating the Machine

Advises on selecting a suitable location for the machine, ensuring a stable and vibration-free environment.

5.3 Leveling the Machine

Details the process of leveling the machine using adjustment feet for accurate operation.

Section 6 - OPTIONAL Programmable Piston Displacement Transducer (PPDT)

6.1 Installing the PPDT ordered with the MP1200

Provides instructions and tools required for installing the PPDT when ordered with the MP1200.

Section 7 - MP1200 M Motorized Weight Support and Lowering;Raising Device with Swing-Away Feature (WLD)

7.3 DC MOTOR CALIBRATION

Guides the user through the DC motor calibration process for the WLD.

7.4 Zeroing the Encoder on the WLD (Synchronize with PPDT)

Provides step-by-step instructions for synchronizing the WLD encoder with the PPDT.

Section 9 - Manual & Automatic Extrudate Cut-Off Tools

Section 10 - Setup & Operation of the Pneumatic Purge; Purge & Cleaning Attachment on a Model MP1200 Melt Indexer w;WLD

Operation

Details the manual and software-guided operation of the pneumatic purge and cleaning features.

Section 11 - Configuration Mode

11.1 Machine Settings

Guides users on configuring machine settings like name, max temperature, and accessory activation (PPDT, WLD, Purge, Clean, Cut).

11.2 PID Controls

Explains the Proportional, Integral, Derivative (PID) temperature control parameters and tuning.

11.3 Calibrate

Details the calibration procedures for RTD, PPDT, and WLD, accessed via the Configuration mode.

Section 12 - User Settings

12.2 Calibration Offsets

Explains how to enter calibration offsets to correct temperature differences for accurate readings.

Section 13 - Testing Polymers According to ASTM D 1238 “Procedure A” (Manual Cut-Off Operation)

Creating a New Procedure A Program

Details the process of creating and configuring a new test program for ASTM D 1238 Procedure A.

Section 14 - Testing Polymers According to ASTM D 1238 Procedure B (Automatically Timed Flow Rate) when the Melt Density is known

Creating a New Procedure B Program

Guides users through creating a new test program for ASTM D 1238 Procedure B with known melt density.

Test Procedure

Details the step-by-step procedure for performing melt index tests using Procedure B with known melt density.

Section 15 - Testing Polymers According to ASTM D 1238 Procedure B (Automatically Timed Flow Rate) when the Melt Density is Unknown (Procedure for Calculating the Melt Density of a Polymer)

15.2 Creating a New Procedure B Program

Guides users in creating a test program for Procedure B to calculate melt density when it's unknown.

15.3 Test Procedure

Outlines the step-by-step procedure for performing melt index tests to calculate melt density.

16 Cleaning Instructions

Cleaning Instructions

Provides essential instructions for thoroughly cleaning the cylinder, die, and piston after each test.

17 - Preventative Maintenance

17.1 Cleanliness

Emphasizes the importance of cleanliness for maintaining melt index machine accuracy.

18 - Calibration;Verification - PPDT Attachment

18.1 Calibration;Verification Procedure for PPDT

Outlines the procedure for calibrating and verifying the PPDT measuring capabilities using the PPDT Calibrator.

18.2 Temperature Verification;Calibration

Explains the process for verifying and calibrating the machine's temperature readings using suggested equipment.

19 - Temperature Control Configuration Mode

19.1 PID Parameters and Tuning - General

Provides an overview of PID temperature control concepts and tuning for optimal performance.

19.2 PID temperature control - output terms

Explains the PID temperature control interface showing P, I, and D terms for each of the three temperature zones.

19.3 PID gains

Details how to view and set Proportional (P), Integral (I), and Derivative (D) gains for each temperature zone.

Tinius Olsen MP1200M Specifications

General IconGeneral
Maximum Capacity1200 kN
Test Space Width600 mm
Testing Machine TypeUniversal Testing Machine
Test SpaceAdjustable
Load FrameFour column
Accuracy±0.5% of reading from 1% to 100% of capacity
Power Supply220-240 VAC, 50/60 Hz

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