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tissin TS800 Series User Manual

tissin TS800 Series
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Smart Valve Positioner
TS800
Series
Instruction Manual
Ver. PM-TS800EN-11/2018

Table of Contents

Questions and Answers:

tissin TS800 Series Specifications

General IconGeneral
Brandtissin
ModelTS800 Series
CategoryValve Positioners
LanguageEnglish

Summary

Introduction

General Information for the User

Provides essential user guidance and manual usage instructions for the TS800 series positioner.

Requirements for Safety

Details critical safety notices to prevent hazards and equipment damage during operation and maintenance.

Basic Safety Instructions for Use in the Ex Area

Outlines specific safety measures for operation in hazardous (Ex) environments to prevent explosions.

Description of Products

Function

Explains the primary role and operation of the TS800 series positioner in controlling valve stroke.

Features

Lists key characteristics and capabilities of the TS800 series valve positioner, such as local control and self-diagnostics.

Options

Details available optional modules and configurations for the TS800, like HART communication and limit switches.

Applications

Outlines the industrial sectors and uses for the TS800 valve positioner, including oil, gas, and chemicals.

Name Plates

Describes the information found on the product's identification and rating labels, including model and explosion proof grades.

Product Number

Explains how to interpret the model coding for different TS800 configurations based on features and types.

Specifications

Presents detailed technical parameters and performance data for the TS800 and TS820 series.

Structure

Details the physical construction of the TS800 positioner, covering both external and internal components.

System Configuration

Illustrates how the TS800 integrates into a typical control valve system with actuator and regulator.

Principle of Operation

Explains the functional mechanism and signal flow within the TS800 positioner using feedback and control signals.

Dimension Drawings

Provides graphical representations of the TS800's physical dimensions for standard and limit switch types.

Installation

Before Installation

Crucial preparatory steps and checks before installing the TS800 to ensure compatibility and performance.

TS800L Installation

Step-by-step guide for installing the TS800L model valve positioner, including lever and bracket mounting.

Notes on Installation

Key points to observe during the TS800L mounting and connection process for optimal linearity.

Effective Rotation Angle Range of the Feedback Lever

Specifies the operational angular limits for the TS800L feedback lever to maintain best performance.

Lever Type and Dimensions

Details different feedback lever types and their physical measurements for correct stem connection.

Bracket Installation

Instructions for correctly mounting the positioner using brackets onto the actuator.

Dimension After Installation

Shows final dimensions of the TS800 once mounted on the actuator for different lever types.

TS800R Installation

Step-by-step guide for installing the TS800R model valve positioner, including parts and examples.

TS800R Installation Examples

Illustrates typical installation scenarios for the TS800R with fork lever and NAMUR types.

TS800R List of Supplied Installation Parts

Enumerates the standard parts included for TS800R installation, supporting NAMUR standards.

TS800R Installation Steps

Provides detailed instructions for performing the TS800R installation, from bracket attachment to lever connection.

TS820 Remote Type Installation

Guide for installing the TS820 remote type valve positioner, focusing on sensor and body placement.

Installation of Option Modules

Instructions for adding optional functional modules like position transmitter and HART communication to the positioner.

Installation of Position Transmitter Module

Details the process for installing the position transmitter option module onto the main PCB.

Installation of HART Communication Module

Details the process for installing the HART communication option module onto the main PCB.

Installation of Limit Switch Modules

Guide for installing mechanical or proximity limit switch modules into the PCB protective cover.

How to Adjust Limit Switch Cam

Explains the procedure for setting and adjusting limit switch cams for accurate operation.

How to Adjust Auto/Manual Switch

Instructions for operating and adjusting the auto/manual mode switch for valve control.

Orifice Installation

Describes how and when to install an orifice into the OUT1 port for performance tuning to reduce hunting.

Pneumatic Connection

Conditions of Supply Air

Specifies the required quality and characteristics of the air supply for the positioner, emphasizing clean and dry air.

Description of Air Ports

Identifies and explains the function of the pneumatic connection ports: Supply, OUT1, and OUT2.

Air Connections

Details how to connect pneumatic lines for different actuator types, showing single and double actuator configurations.

TS800L Air Connections

Shows pneumatic piping configurations for the TS800L with single and double actuators.

TS800R Air Connections

Shows pneumatic piping configurations for the TS800R with single and double actuators.

Electrical Connections

Terminal Description

Identifies and explains the function of each terminal on the positioner for wiring.

Wiring Diagrams

Provides essential wiring schematics for power, feedback signals, limit switches, and alarms.

Power and Feedback Signal Connections

Illustrates how to connect power input and feedback signals to the positioner.

Limit Switch Connection

Illustrates wiring diagrams for both mechanical and proximity type limit switches.

Alarm Signal Connection

Details wiring for the alarm signal output based on site requirements and alarm conditions.

Calibration

Description of Display

Explains the information displayed on the positioner's screen and its various icons.

Description of Buttons

Details the function of each button (UP, DOWN, ENTER, ESC) used for operation and configuration.

How to Perform Fast Auto Calibration

Guides the user through the quick automatic calibration process for the TS800 positioner.

Steps of Auto Calibration

Lists the sequential steps performed during the auto-calibration procedure, including zero and end point finding.

Software Map

Provides a visual overview of the TS800 software structure, parameters, and their interconnections.

Description of Main Menus

Explains the primary menu categories accessible on the positioner, such as MAIN LIN, MAIN IN %, and MAIN VEL.

Description of Main Parameter Menu

Details the structure and functions within the main parameter menus, categorized by function like TUNING and PARAMETR.

Description of Submenus

Provides detailed explanations for various submenus within the calibration section, including TUNING, PARAMETR, etc.

Submenus of TUNING

Covers calibration and tuning parameters like Auto Run, Auto Mode, Valve Zero/End points, and feedback signal adjustment.

Submenus of PARAMETR

Details PID parameters (KP, KI, KD), dead band settings, and flow characteristics (CHAR).

Submenus of DEVICE P

Explains settings for actuator type (Single/Double, Linear/Rotary), force operation, damping, and split range.

Submenus of INFOMATN

Provides information on product model, device/HART versions, travel distance, operating times, and temperature.

Submenus of DIAGNOST

Covers error codes for troubleshooting and configuration of the Partial Stroke Test (PST) function.

Submenus of EMERGNCY

Explains emergency operations, password entry, forced valve actions, and program lock/unlock functions.

Error Code and Troubleshooting

Limited Warranty and Disclaimer

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