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tissin TS900 Series - User Manual

tissin TS900 Series
48 pages
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Smart Valve Positioner
TS900
Series
Instruction Manual
Ver. PM-TS900EN-4/2018

Table of Contents

Questions and Answers

  • D
    Debra SheaAug 13, 2025
    What to do if BIAS value exceeds limit on tissin TS900 Valve Positioners?
    • K
      Kenneth ObrienAug 13, 2025
      If the BIAS value exceeds the limit, run Auto-Calibration again. Accuracy is significantly reduced when used without auto-calibration.
  • C
    Cody GillAug 16, 2025
    Why is the valve end point set too high on my tissin TS900?
    • J
      James SextonAug 16, 2025
      A valve end point might be set too high on your Tissin Valve Positioners due to strong vibration or external shock. To resolve this: ? Check if the positioner is installed too high or low. ? Check if the positioner is installed too far from the actuator (check the angle of use). ? Check if the potentiometer gear and main gear are out of position.
  • K
    Kelly OconnellAug 20, 2025
    Why is the valve zero point set too low on my Tissin Valve Positioners?
    • C
      Courtney HenryAug 20, 2025
      A valve zero point might be set too low on your Tissin Valve Positioners due to strong vibration or external shock. To resolve this: ? Check if the positioner is installed too high or low. ? Check if the positioner is installed too far from the actuator (check the angle of use). ? Check if the potentiometer gear and main gear are out of position.
  • G
    George ObrienAug 25, 2025
    What to do if tissin TS900 Valve Positioners used over 1,000,000 cycles?
    • K
      Kathy ChangAug 25, 2025
      If the positioner has been used over 1 million cycles, replace the positioner.
  • K
    Kristen FergusonAug 27, 2025
    What to do if tissin TS900 Valve Positioners used over 500,000 cycles?
    • K
      Keith BoltonAug 28, 2025
      If the positioner has been used over 500,000 cycles, check the positioner regularly.
  • M
    Michelle CunninghamAug 31, 2025
    What to do if tissin TS900 used over 100,000 cycles?
    • J
      Jessica MaldonadoAug 31, 2025
      If the positioner has been used over 100,000 cycles, check the positioner regularly.
  • E
    Emily RaySep 4, 2025
    What to do if valve end and zero points are set too close on tissin TS900 Valve Positioners?
    • D
      David StewartSep 4, 2025
      If the valve end and zero points are set too close (the use angle is too small), increase the angle of use by repositioning the positioner closer to the actuator.
  • T
    Thomas DyerSep 8, 2025
    What to do if EEPROM is damaged in Tissin Valve Positioners?
    • T
      Tracy CrossSep 8, 2025
      If the EEPROM is damaged, replace the main PCB.

Summary

Introduction

1.1 General information for the user

Provides installation, operation, maintenance, and parts information for the TS900 Valve Positioner.

1.2 Requirements for safety

Outlines safety instructions to ensure personal safety and prevent property damage, including warnings and cautions.

1.3 Basic safety instructions for use in the Ex area

Provides essential safety guidelines for operating the positioner in explosive atmospheres (Zones 1 and 2).

Description of products

2.1 Function

Explains how the TS900 series positioner controls valve stroke using a 4-20mA DC input signal.

2.2 Features

Lists key features such as LCD control, quick calibration, auto/manual switch, and IP66 rating.

2.3 Options

Details available optional modules like position transmitter and HART communication.

2.4 Applications

Describes the TS900's use in industrial fluid control on pneumatic control valves.

2.5 Name plates

Details the information found on the product's body and cover labels, including model and safety grades.

2.6 Products number

Provides a breakdown of product codes based on model, acting type, connection, and other specifications.

2.7 Specifications

Lists detailed technical specifications for TS900 and TS905 models, including input, stroke, and environmental ratings.

2.8 Structure

Provides an overview of the external and internal structural components of the TS900 series positioner.

2.9 System configuration

Explains the basic system setup involving the positioner, actuator, and valve for fluid control.

2.10 Principle of operation

Describes how the positioner processes input signals to control the valve via a torque motor and pilot valve.

2.11 Dimension drawings

Presents detailed technical drawings showing the dimensions and connection points of the positioner.

Installation

3.1 Before installation

Emphasizes checks for TS900 suitability to valve/actuator conditions and site requirements.

3.2 TS900 L installation

Guides the installation process for the TS900L model, including lever and bracket mounting.

3.3 TS900 R installation

Provides examples and parts information for installing the TS900R model.

3.4 Installation of option modules

Guides the installation of optional modules like position feedback and HART communication.

3.5 How to adjust Auto;Manual switch

Explains how to adjust the Auto/Manual switch for controlling the valve operation.

Pneumatic connection

4.1 Conditions of supply air

Specifies requirements for supply air, emphasizing clean, dehumidified, and dust-extracted compressed air.

4.2 Description of air ports

Identifies and labels the pneumatic ports on the positioner, including supply and output connections.

4.3 Air connections

Illustrates how to connect the pneumatic lines for both single and double actuator configurations.

Electrical connections

5.1 Terminal description

Details the function of each terminal connection point on the positioner.

5.2 Power and feedback signal connection

Explains the correct wiring for power input and feedback signals, warning against incorrect connections.

5.3 Alarm switch connection

Describes how to wire the alarm module to provide feedback for emergency alarm signals.

Calibration

6.1 Description of Display

Explains the various display elements and icons on the positioner's LCD screen.

6.2 Description of Buttons

Details the function of each button (UP, DOWN, ENTER, ESC) for navigating and operating the device.

6.3 How to perform the fast auto calibration

Guides users through the steps to initiate and perform a quick auto calibration of the positioner.

6.4 Software map

Presents a visual overview of the positioner's software menu structure and parameters.

6.5 Description of Main menus

Explains the main menu options available on the positioner, such as MAIN LIN, MAIN IN %, and MAIN VEL.

6.6 Description of Main parameters

Details the main parameter categories (TUNNING, PARAMETR, DEVICE P, INFOMATN, DIAGNOST, EMERGENCY) and their functions.

6.7 Description of Submenus

Details various submenus within the Calibration section, including TUNNING, PARAMETR, DEVICE P, INFOMATN, DIAGNOST, and EMERGNCY.

Error code and Troubleshooting

Limited warranty and disclaimer

tissin TS900 Series Specifications

General IconGeneral
TypePneumatic
Supply Pressure20-100 psi
Enclosure RatingNEMA 4X, IP66
Housing MaterialAluminum
Input Signal3-15 psi
Ambient Temperature-40 to 85 °C

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