TKR Group PNP 90 UN 2.0 User Manual

Pneumatic, hydraulic
Universal Riveting Tool
PNP 90 UN 2.0
Instruction manual
Translation of the original instruction manual

TKR Group PNP 90 UN 2.0 Specifications

General

Brand	TKR Group
Model	PNP 90 UN 2.0
Category	Nail Gun
Language	English

Summary

Manual Information and Symbols

Reading the Instruction Manual

Emphasizes careful reading of the manual before use.

Explanation of Symbols

Explains various warning and instructional symbols used in the manual.

Tool Designations and Operating Principles

Tool Designations (1.3.1)

Identifies and labels parts of the riveting tool with letters A-F.

Operating Principles of the PNP 90 UN 2.0

Describes the tool's purpose and development for thin sheet metal.

Pump and Actuator Connections Overview

Details the connection of the hydraulic actuator to the pump.

Scope of Supply and Technical Specifications

Complete Kit Contents (2.2)

Lists items included in the complete kit PNP 90 UN 2.0.

Available Accessories (2.2)

Lists optional accessories available for purchase.

Technical Specifications Summary (2.2)

Provides technical data like oil type, pressure, temperature, and noise levels.

General Safety Instructions

Approved Use and Personnel Requirements

States the tool is approved only for manufacturer's intended purposes and trained personnel.

Accessory, Hose, and Fitting Safety

Warns against non-genuine accessories and unapproved hoses/fittings.

Operational Environment and Hazards

Specifies temperature limits and prohibits use in explosive areas.

Handling Principles and Warranty Information

Safe Handling of Tool Kit

Advises on routing lines to prevent tripping and hose whipping hazards.

Air Pressure and Air Quality Requirements

Stresses checking air pressure and using clean, dry compressed air.

Warranty Conditions and Limitations

Outlines warranty validity, exclusions, and invalidation conditions.

Maintenance Procedures

System Cleanliness and Component Isolation

Emphasizes keeping hydraulic and pneumatic systems free from contamination.

Maintenance Work Isolation Requirements

States maintenance must be done with the pump and air disconnected.

Pump Maintenance and Oil Change Schedule

Details oil changes every 80 hours or 12 months and proper disposal.

User and Professional Maintenance Scope

Limits user maintenance to manual procedures; others by professionals.

Warranty Details

Warranty Coverage and Exclusions

Details the 12-month warranty, excluding wearing parts and hydraulic oil.

Warranty Validity and Invalidation

Specifies conditions for validity and reasons for invalidation, like misuse.

Manufacturer's Repair Discretion

Explains manufacturer's discretion in handling defects or faults.

Technical Data: Pump and Hose Package

Pump PNP 90 UN 2.0 Specifications

Lists dimensions, weight, and pressure specifications for the pump.

Hose Package Specifications

Provides length, diameter, and weight for the hose package.

Technical Data: Hydraulic Actuator HP 35 UN

Hydraulic Actuator HP 35 UN Specifications

Lists dimensions, weight, operating pressure, and travel for the actuator.

Technical Data: Rivet Clamps

Rivet Clamp NB 40 Dimensions and Details

Shows dimensions and details for Rivet Clamp NB 40.

Rivet Clamp NB 115 Dimensions and Details

Shows dimensions and details for Rivet Clamp NB 115.

Technical Data: Rivet Clamps (Continued)

Rivet Clamp NB 230 Dimensions and Details

Shows dimensions and details for Rivet Clamp NB 230.

Rivet Clamp Technical Data Summary Table

Provides a table summarizing technical data for all rivet clamps.

Technical Data: Riveting Tool Kit RIVKIT UN 2.0

RIVKIT UN 2.0 Component Identification

Lists items, descriptions, and article numbers for the riveting tool kit components.

Start-up Procedures

Initial Compressed Air Connection

Notes the factory state of the compressed air connection and guides its setup.

Pressure Regulator Preparation

Instructs to remove the closing cap from the pressure regulator.

Tool Preparation and Actuator Connection

Pneumatic Hose Connection Procedure

Details connecting pneumatic hoses to the correct couplings.

Pre-Use Inspection of Actuator and Hoses

Warns about checking the actuator and hoses for damage before use.

Hose and Coupling Integrity Check

Advises inspecting hoses and couplings for any damage.

Tool Preparation and Actuator Connection (Continued)

Setting Compressed Air Pressure

Instructs to connect compressed air and set the pressure.

Maximum Air Pressure Warning

Warns against exceeding the maximum permitted air pressure of 6 bar/87 psi.

Connecting Actuator to Hose

Removing Protective Caps from Connections

Details removing protective caps from hydraulic connections.

Hydraulic Actuator Hose Connection Method

Explains the procedure for connecting the hydraulic actuator to the hose.

Pneumatic Control Hose Color Coding

Guides on correctly connecting pneumatic control hoses by color coding.

Safe Set-Up and Positioning of Equipment

Pump Placement and Hose Routing Safety

Advises on safe placement and hose routing to prevent damage and tripping.

Work Area Requirements and Environmental Controls

Specifies requirements for the work area, avoiding heat and contaminants.

Ensuring a Secure Surface for the Pump

Reiterates the need for a secure surface for the pump.

Connecting Tool to Hydraulic Actuator

Tool and Locking Pin Preparation for Connection

Details selecting and preparing tools and locking pins for connection.

Locking Pin Insertion and Engagement

Explains the method for inserting the locking pins and ensuring engagement.

Readiness for Use Confirmation

Confirms the tool is ready for operation after assembly.

Critical Component Checks Before Connection

Warns about checking the mounting adapter, locking bolts, and tool holes for cleanliness and damage.

Riveting Tool Kit RIVKIT UN 2.0: Mounting and Use

Available Rivet Clamps for RIVKIT UN 2.0

Lists available rivet clamps for the RIVKIT UN 2.0 tool kit.

Attaching Riveting Tool to Clamp Holder

Describes how to screw the riveting tool into the rivet clamp holder.

Installing Rivet Insert Counterpart

Explains attaching the rivet insert counterpart to the clamp.

Rivet Insert Compatibility Verification

Stresses checking rivet inserts, bolt, and die for compatibility before installation.

Checking Riveting Head Seating After Operation

Advises checking riveting head seating after each operation.

Pressing Out Rivets

Rivet Removal in Body Panel Repair

Introduces the need for rivet removal in body panel repair.

Using Extraction Tools for Rivet Removal

Explains using extraction tools to remove rivets, minimizing damage.

Punching Holes for Flow Form Rivets

Flow Form Rivets Eliminate Pre-drilling Need

States that flow form rivets eliminate the need for pre-drilling holes.

Punch Sticking and Release Warning

Warns that the punch may stick and requires movement to free.

Setting Flow Form Rivets

Die and Closing Head Usage for Flow Form Rivets

Details the use of specific die and closing heads for flow form rivets.

Centering Lug Engagement in Rivet Depression

Emphasizes the correct engagement of the die head's centering lug.

Flow Form Rivet Hardening Process

Describes the riveting process for flow form rivets, including closing head upsetting.

Closing Head Relief Hole and Cleaning

Notes the closing head's relief hole and the need to clear it for stable riveting.

Installing Semi-Tubular Punch Rivets

Ensuring Proper Rivet Seating During Installation

Stresses proper seating of rivets during installation.

Replacing Defective Rivet Punches with Genuine Parts

Advises replacing defective rivet punches with genuine parts.

Correct Placement of Rivet Die onto Sheets

Clarifies that the rivet die, not the rivet, is placed on the sheets to be joined.

Checking Riveting Results and Cleaning Tools

Post-Operation Riveting Result Verification

States the necessity of checking riveting results post-operation and determining fault reasons.

Mandrel and Die Seating Verification

Advises checking the seating of rivet mandrel and die after each operation.

Removing Adhesive Residue from Tools

Instructs to remove adhesive residue from tools after each completed riveting operation.

Tool Cleaning Procedure with Solvents

Details cleaning tools using acetone or other solvents.

Completing Operations and Tool Storage

Disconnecting Compressed Air and Sealing Hoses

Instructs to disconnect compressed air and seal control hoses after riveting.

Hose Handling During Downtime and Transport

Advises preventing hoses from touching the floor and not transporting by hoses.

Oil Leak Detection and Contamination Prevention

Recommends checking for oil leaks and preventing contamination in oil/lines.

Proper Tool Storage in Transport Case

Instructs to store the tool in its designated transport case.

Hydraulic Pump Maintenance Procedures

Draining Hydraulic Oil

Details the process of draining oil from the pump into a container.

Filling Hydraulic Oil

Explains how to refill the pump with fresh hydraulic oil.

Hydraulic Pump Maintenance Procedures (Continued)

Draining Hydraulic Oil Process

Details the process of draining oil from the pump into a container.

Filling Hydraulic Oil Process

Explains how to refill the pump with fresh hydraulic oil.

Oil Contamination Warning During Change

Warns to ensure oil is free from contamination during oil changes.

Replacement Part List

Pump and Accessory Part Numbers

Lists part numbers and descriptions for the pump and related components.

Riveting Tool Kit Component Part Numbers

Lists part numbers and descriptions for riveting tool kit components.

Troubleshooting Guide

Pump Operation Issues and Solutions

Lists causes and remedies for the pump not running or not shutting off.

Rivet Affixing Problems and Solutions

Lists causes and remedies for rivets not being affixed correctly.

Plunger Travel Issues and Solutions

Lists causes and remedies for slow or non-existent plunger travel.

Leak and Air Supply Issues and Solutions

Lists causes and remedies for air leaks and oil leaks.

Disposal Guidelines

Legal Disposal Requirements for Equipment

States disposal must follow national laws, regulations, and stipulations.

Recommendation for Professional Disposal

Suggests using licensed professional operators for equipment disposal.

EC Declaration of Conformity

Manufacturer and Documentation Authority

Identifies the manufacturer and the person compiling technical documentation.

Tool Type and Designation Confirmation

Specifies the tool type and its designation.

Standards and EU Directive Compliance

Lists the standards and EU Machine Directive the tool complies with.