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TM RACING
Motorcycle
300Fi EN
TM RACING 300Fi EN User Manual
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TM Racing SP
A
, declines all liability for an
y error
s in the compilation of this manual, and reserves the righ
t to mak
e any modific
ations required
for the dev
elopment of its products. Illus
trations shown ar
e appro
ximate and, in some c
ases, may not pr
ecisely correspond with the part
ref
erred to. Repr
oduction of this publication, even partial, without writ
ten authorisation is pr
ohibited.
1
3
Table of Contents
Default Chapter
5
Table of Contents
5
1 Identification of the Vehicle
7
2 Technical Specifications
11
3 Diagnosis
23
4 Registrations/Adjustments
25
Checking Coolant Level
27
Draining, Filling and Bleeding Cooling System
28
Hydraulic Clutch Pump
28
Bleeding Hydraulic Clutch
29
Nissin Front Brake Pump
30
Brembo Front Brake Pump
31
Brembo Radial Front Brake Pump
32
Brembo 16X18 Radial Front Brake Pump
33
Changing Base Position of Rear Brake Pedal
34
Checking Rear Brake Fluid Level
34
Cleaning the Air Filter
35
Starter Auxiliary Device
36
Accelerator Command Cables Adjustment
37
Adjusting Idle Speed
37
Checking Chain Tension
38
Chain Tension (En/MX/Smr/Smx)
38
Chain Maintenance
39
Chain Wear
39
Checking Shock Absorber Static Sag
40
Checking Shock Absorber Rider Sag
40
Shock Absorber Compression Adjustment
41
Shock Absorber Rebound Adjustment
42
Varying Pre-Load And Replacing Shock Absorber Spring
42
Fork Compression Adjustment
43
Fork Rebound Adjustment
44
Varying Pre-Load And Replacing Fork Springs
45
Bleeding Telescopic Fork
45
Checking Steering Bearings and Play Adjustment
46
Adjusting the Main Light Height
47
Headlight Height Adjustment
47
5 General Operations
49
Seat Removal
51
Lateral Panels Detachment
51
Radiator Conveyors Removal
52
Radiator Fins Removal
52
Disassembly and Mounting the Front Wheel
53
Disassembly and Mounting the Rear Wheel
54
Spray Guard Removal
54
6 Parts Removal
55
Mud Guards Removal
57
Rear Mud Guard Removal Complete
59
Rear Position Indicator Light Replacement
61
Tail Light Replacement
62
Licence Plate Holder Removal
64
Front Headlight Removal/Replacement
66
Front Direction Indicator Light Replacement
67
Exhaust Unit
68
Exhaust Unit Removal
69
Tank Removal
72
Tank Dismantling
74
Injector Replacement
75
Swing Arm Rear Shock Absorber
77
Rear Shock Absorber Rockers And Tie-Rod Removal
79
Linkages
81
Rear Swing Arm Removal
82
Front Swing Arm Removal
87
Front Swing Arm Dismantling
90
Steering Plate/Steering Bearings Removal
101
Acoustic Signal Replacement
104
Map Change Selector Switch Replacement
104
Combination Switch Replacement
105
Start Command Replacement
106
Instrument Replacement
106
Tension Adjuster Replacement
108
Start Contactor Replacement
108
Indicator Light Replacement
108
Control Unit Replacement
108
Speed Sensor Replacement
109
Rear Stop Sensor Replacement
109
Front Stop Sensor Replacement
110
Cooling System
111
Radiators Removal
112
Engine Removal from the Motorcycle
114
Engine Re-Mounting
123
4
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TM RACING 300Fi EN Specifications
General
Brand
TM RACING
Model
300Fi EN
Category
Motorcycle
Language
English
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