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TM RACING 450Fi SMX User Manual

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USE AND MAINTENANCE
MANUAL
4 STROKES
USE AND MAINTENANCE

Table of Contents

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TM RACING 450Fi SMX Specifications

General IconGeneral
Compression Ratio12.5:1
Fuel SystemElectronic Fuel Injection
Transmission5-speed
ClutchWet multi-plate
Front Tire120/70-17
Rear Tire150/60-17
Fuel Capacity7.5 liters
Bore x Stroke97mm x 60.8mm
Rear SuspensionMonoshock, adjustable
Rear BrakeSingle disc
Cooling SystemLiquid-cooled
Engine449cc, Single-cylinder, 4-stroke

Summary

Recognition and Model Identification

Recognizing TM Racing Motorcycle Models

Guide to understanding the codes that define TM Racing motorcycle models.

Important Information and Warnings

Important Safety Warnings

Crucial advice before using the TM motorcycle, highlighting danger and warning.

Legal and Commercial Warranty

Details on warranty terms, motorcycle design, and usage restrictions.

Vehicle Identification

Position of Serial Numbers and Codes

Locating frame and engine serial numbers, Kayaba fork code, and TM shock absorber code.

Control Components

Handlebar Controls

Description of clutch lever, brake levers, throttle, and combination switches.

Instruments

Details on digital electronic speedometers for EN and SMR/SMM models.

Pedal Controls

Information on gear shifting pedal, kick starter, and rear brake pedal.

Other Controls

Explanation of steering lock, fuel tap, choke levers, and idle adjustment knobs.

Use Instructions

General Warnings and Safety Standards

Essential pre-ride checks, safety advice, and warnings for different models.

Adjusting Suspensions

Instructions for adjusting fork and shock absorber compression and rebound.

Preliminary Checks

Mandatory checks before every use: oil, fuel, chain, tires, brakes, and electrical system.

Break-In Procedure

Guidelines for the initial running-in period to ensure optimal engine performance.

Starting Procedures

Detailed steps for cold start, hot start, and starting after a fall.

Running and Braking

Guidance on accelerating, shifting gears, slowing down, and proper braking techniques.

Stopping and Parking

Instructions on how to safely stop, park, and use the side stand.

Refilling Fuel Tank

Information on the correct type of fuel and tank capacity.

Cleaning and Storage

Procedures for washing, winter preparation, and long-term storage.

Maintenance

Maintenance Schedule

Tables detailing maintenance tasks based on operating hours or time intervals.

Chassis Maintenance

Procedures for steering bearings, forks, rear suspension, chain, brakes, wheels, and tires.

Engine Maintenance

Tasks related to cooling system, air filter, throttle cables, and oil changes.

Diagnosis and Troubleshooting

Diagnosis for 250Fi and 450Fi Models

Troubleshooting table for common engine problems and their solutions.

Diagnosis for 450F SMR/SMM and 530F Models

Troubleshooting guide for specific issues on SMR/SMM and 530F models.

PDA (Palmtop Computer) for EFI System

Details on using the diagnostic PDA for EFI system checks and map changes.

Technical Data

Chassis Technical Data

Specifications for frame, suspension, brakes, tires, and chain for various models.

Engine Technical Data

Specifications for engine type, displacement, lubrication, and ignition systems.

Wiring Diagrams

Lights and Accessories Wiring Diagram (EN/SMR/SMM)

Electrical diagram for lights, turn signals, horn, and accessories.

Engine Wiring Diagram (250Fi MX/SMX - 450Fi MX/SMX)

Electrical diagram for the engine control unit and related components.

Engine Wiring Diagram (250Fi EN/SMR/SMM - 450Fi EN/SMR/SMM)

Electrical diagram for EFI systems on EN/SMR/SMM models.

Engine Wiring Diagram (250Fi MXE.S./SMXE.S. - 450Fi MXE.S./SMXE.S.)

Electrical diagram for EFI systems on MXE.S./SMXE.S. models.

Engine Wiring Diagram (450F SMR/SMM - 530F EN/MXE.S./SMR/SMM/SMXE.S.)

Electrical diagram for EFI systems on SMR/SMM/SMXE.S. models.

Engine Wiring Diagram (530F MX/SMX)

Electrical diagram for the engine on 530F MX/SMX models.

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