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4 Stroke 2009
TM RACING 4 Stroke 2009 - User Manual
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Grafica e Stampa SERIART - Fabriano (AN) - www
.seriart.com
ENGLISH
USER AND
MAINTEN
ANCE
MANU
AL
USER AND
MAINTEN
ANCE
MANU
AL
TM RACING
USES and AD
VICES
TM RACING
USES and AD
VICES
TM 4 STR
OKE 2009
Published and printed by
- Fabriano (AN) - www
.seriart.com
SERIART
SERIAR
T
TM-02 (ed. 12/08)
2
Table of Contents
Main Page
Default Chapter
6
Table of Contents
6
Position of Serial Number
8
Frame Number
8
Engine Number
8
Operating Controls
9
Clutch Lever AJP Pump
10
Clutch Lever BREMBO Pump
10
Manual Decompressor Lever
10
Front Brake Lever NISSIN Pump
10
Front Brake Lever BREMBO Radial Pump
11
Electronic Digital Backlit Display Tachometer
11
Engine Stop Switch (MX/SMX)
11
Combination Switch (END/SMR/SMM)
12
(End/Mxe.s./Smxe.s./Smr/Smm)
12
Fuel Filler Cap
13
Fuel Tap
13
Choke Command (Cold Starter)
13
By-Pass" Command (Hot Starter) All Models with Electric Starter
13
By-Pass" Command (Hot Starter) All Models with Kickstart
14
Idle Speed Adjustment Command
14
Gear Shift Pedal
14
Kickstart Pedal
14
Brake Pedal
15
Side Stand
15
Side Stand Fixing for Off-Road Routes
15
Ignition Switch
15
Fork Adjustment in Compression
16
Fork Adjustment in Rebound
16
Shock Absorber Adjustment in Compression
17
Shock Absorber Adjustment in Rebound
18
Steering Lock
18
Advice and General Recommendations for Commissioning the Motorcycle
19
Indications for First Start-Up
20
Running in Instructions
20
Check before Every Start-Up
22
Cold Engine Start
23
Warm Engine Start
23
If the Engine Is "Flooded
24
Bike Starting
24
Shifting Gear, Accelerating, Slowing down
24
Braking
26
Stopping and Parking
26
Fuel
27
Maintenance and Lubrication Table
30
Check Steering Bearings and Play Adjustment
36
Telescopic Fork Vent Screws
37
Cleaning Telescopic Fork Dust Scraper
37
Basic Calibration of the Chassis on the Basis of Pilot Weight
38
Shock Absorber Calibration and Spring Check
38
Establishing Rear Shock Lowering in Running Order
38
Establishing Rear Shock Static Lowering
39
Check Telescopic Fork Basic Calibration
39
Variation of Telescopic Fork Preload
39
Replacement of Fork Springs
40
Variation of Rear Shock Spring Preload
40
Rear Suspension Mechanical Linkage
40
Check Chain Tension
41
Adjustment of Chain Tension (All Models Except SMM)
41
Adjustment of Chain Tension (SMM)
42
Chain Maintenance
42
Chain Wear
43
Basic Indications for TM Disc Brakes
43
Front Brake NISSIN Pump (END/MX)
44
Front Brake BREMBO Radial Pump (SMR/SMM/SMX)
45
Check Front Brake Pads
45
Replacement of Front Brake Pads
46
Modification of Rear Brake Pedal Base Position
47
Check Rear Brake Fluid Level
47
Top-Up Rear Brake Fluid
47
Check Rear Brake Pads
48
Replacement of Rear Brake Pads
48
Disassembly and Assembly of the Front Wheel
48
Disassembly and Assembly of the Rear Wheel (All Except SMM)
49
Disassembly and Assembly of Rear Wheel (SMM)
50
Check Spoke Tension
50
Tyres, Tyre Pressure
51
Check Adjustment of Magnetic Sensor for Tachometer
51
Battery (All Models with E.S.)
51
Battery Charge
52
Recharge Fuse (All Models with E.S.)
53
Standard Headlightd (END/SMR/SMM)
53
Halogen Light (END/SMR/SMM)
53
Ciclops" Optional Headlight (END/SMR/SMM)
54
Standard Rear Light
55
LED Rear Light
55
Direction Indicator Lamp (END/SMR/SMM)
55
Cooling
56
Check Coolant Level
56
Emptying, Filling and Bleeding of the Cooling System
57
Replacement of Exhaust Silencer Packing Material
57
Cleaning the Air Filter
58
Check Hand Decompressor Adjustment
58
Throttle Cable Command Adjustment
58
Hydraulic Clutch AJP Pump
59
Hydraulic Clutch BREMBO Pump
59
Bleeding Hydraulic Clutch
60
Carburetor - Idle Speed Adjustment
60
Basic Indications Regarding Carburetor Wear
61
Check Fuel Level (Float Height)
61
Emptying the Carburetor Float Bowl
62
Oil Circuit
62
Check Engine Oil Level
63
Engine Oil
63
Change Engine Oil
63
Troubleshooting
67
Cleaning
68
Precautions for Winter Use
68
Storage
68
Start-Up after Seasonal Pause
68
Technical Data - Engine
69
Carburetor Settings
71
Engine Tightening Torques
72
Technical Data-Cycle Part
75
Alphabetic Index
75
Wiring Diagram
77
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TM RACING 4 Stroke 2009 Specifications
General
Brand
TM RACING
Model
4 Stroke 2009
Category
Motorcycle
Language
English
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