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TM RACING 250Fi MX - User Manual

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USE AND MAINTENANCE
MANUAL
4 STROKES
USE AND MAINTENANCE

Table of Contents

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Summary

Vehicle Identification

Position of Serial Numbers and Codes

Details the location of frame and engine serial numbers, and fork/shock absorber codes.

Control Components

Handlebar Controls

Explains clutch lever, brake levers, throttle, and combination switches.

Instruments

Describes the digital speedometers for EN and SMR/SMM models.

Pedal Controls

Details gear shifting pedal, kick starter, rear brake pedal, and side stand.

Other Controls

Describes steering lock, fuel tap, choke levers, and idle adjustment knobs.

Use Instructions

General Warnings

Provides crucial pre-ride checks, safety standards, and model-specific warnings.

Adjusting Suspensions

Details adjustments for fork compression, rebound, and shock absorber settings.

Preliminary Checks

Outlines essential checks to perform before each use for safety and maintenance.

Break-In

Instructions for breaking in a new motorcycle to ensure optimal performance and longevity.

Cold Start

Step-by-step guide for starting the engine in cold conditions for different models.

Hot Start

Procedures for starting the engine when warm or after a fall.

Running

Guidance on setting off, shifting gears, slowing down, and braking safely.

Stopping

Instructions on how to stop and park the motorcycle safely.

Refilling

Details on fuel type and capacity, and how to safely refill the fuel tank.

Cleaning and Storage

Procedures for washing, winter storage, and starting up after storage.

Maintenance

Maintenance Schedule

Tables outlining maintenance intervals for different models.

Chassis Maintenance

Covers steering bearings, fork, chain, brakes, wheels, and tyres.

Engine Maintenance

Details on cooling system, air filter, decompressor, throttle cables, and oil changes.

Diagnosis

Diagnosis (All 250 Fi - All 450 Fi)

Troubleshooting table for common engine and electrical issues in specific models.

Diagnosis (450 F SMR;SMM - All 530 F)

Troubleshooting table for common engine and electrical issues in specific models.

PDA (Palmtop Computer) (All 250 Fi - All 450 Fi)

Information on the diagnostic tool for EFI system management.

Technical Data

Chassis Technical Data

Specifications for frame, suspension, brakes, tyres, and tightening torques.

Engine Technical Data

Engine specifications, oil quantities, gear ratios, and carburettor settings.

Wiring Diagrams

Lights and Accessories Wiring Diagram (EN;SMR;SMM)

Electrical diagram for lights and accessories on specific models.

Engine Wiring Diagram (250 Fi MX;SMX - 450 Fi MX;SMX)

Electrical diagram for the engine on specific MX/SMX models.

Engine Wiring Diagram (250 Fi EN;SMR;SMM - 450 Fi EN;SMR;SMM)

Electrical diagram for the engine on specific EN/SMR/SMM models.

Engine Wiring Diagram (250 Fi MXE.S.;SMXE.S. - 450 Fi MXE.S.;SMXE.S.)

Electrical diagram for the engine on specific MXE.S./SMXE.S. models.

Engine Wiring Diagram (450 F SMR;SMM - 530 F EN;MXE.S.;SMR;SMM;SMXE.S.)

Electrical diagram for the engine on specific SMR/SMM/SMXE.S. models.

Engine Wiring Diagram (530 F MX;SMX)

Electrical diagram for the engine on specific MX/SMX models.

TM RACING 250Fi MX Specifications

General IconGeneral
EngineSingle cylinder, 4-stroke
Displacement249.5 cc
Bore x Stroke76 x 54.8 mm
Fuel SystemElectronic Fuel Injection
Transmission5-speed
FrameAluminum perimeter
StarterElectric
Front Tire80/100-21
Rear Tire110/90-19
Front Suspension48mm KYB closed cartridge fork, adjustable compression and rebound damping
Rear SuspensionKYB shock, adjustable compression and rebound damping
Front Brake260 mm disc

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