Injection Molding Machine Chapter 0
0-3
V3.0
2.18 Function setting/pressure testing .......................................................................................
4-36
2.19 Production management ....................................................................................................
4-38
2.20 Automatic mold adjustment...............................................................................................
4-39
2.21 Automatic purge function..................................................................................................
4-41
2.22 External I/O monitor..........................................................................................................
4-42
2.23 Charge record.....................................................................................................................
4-46
2.24 Alarm record......................................................................................................................
4-47
2.25 Maintenance check point...................................................................................................
4-48
2.26 Molding support.................................................................................................................
4-50
2.27 System self diagnostic function.........................................................................................
4-51
2.28 Internal IO monitor............................................................................................................
4-52
2.29 T/C setting .........................................................................................................................
4-53
2.30 Screen print........................................................................................................................
4-54
3. Machine operation procedures................................................................................................... 4-55
4. Start up…..……………………………………………………………………….…………... 4-55
4.1 Manual operation................................................................................................................
4-55
4.2 Semi-automatic operation...................................................................................................
4-56
4.3 Fully automatic operation...................................................................................................
4-57
4.4 Emergency stop ..................................................................................................................
4-57
4.5 Alarm clearance..................................................................................................................
4-57
4.6 Re-start after safety interlock devices were tripped ...........................................................
4-58
5. Molding operation…………………………………………………………………………….. 4-58
5.1 Preparation before molding operation .................................................................................
4-58
5.2 Check before molding operation .........................................................................................
4-58
5.3 Molding condition setting....................................................................................................
4-59
5.4 Start molding .......................................................................................................................
4-60
5.5 Change material or color change.........................................................................................
4-60
5.6 Store/read molding condition by memory card ...................................................................
4-60
6. Machine shutdown procedures 4-61
Chapter 5: Trouble shooting
1. Mechanical unit……………………………………………………………………………….. 5-1
1.1 Motor can not be started...................................................................................................... 5-1
1.2 No clamp close.................................................................................................................... 5-1
1.3 No clamp open .................................................................................................................... 5-2
1.4 No ejector advance.............................................................................................................. 5-2
1.5 No ejector retract................................................................................................................. 5-2
1.6 No injection......................................................................................................................... 5-3
1.7 No suck back....................................................................................................................... 5-3
1.8 No charge ............................................................................................................................ 5-4
1.9 No carriage advance and backward..................................................................................... 5-4