Injection Molding Machine Chapter 0
0-4
V3.0
1.10 No mold adjustment ........................................................................................................... 5-5
1.11 No automatic clamping force............................................................................................. 5-5
1.12 Core failure......................................................................................................................... 5-6
1.13 Temperature control abnormal........................................................................................... 5-6
2. Electric unit…………………………………………………………………………………… 5-7
2.1 Warning screen description................................................................................................. 5-7
2.2 Warning content and maintenance message indication ...................................................... 5-8
2.3 System message and description......................................................................................... 5-14
3. Hydraulic unit…………………………………………………………………………………. 5-15
Chapter 6: Maintenance
1. Safety device inspection………………………………………………………………………. 6-1
1.1 Electric safety...................................................................................................................... 6-1
1.2 Hydraulic safety .................................................................................................................. 6-1
1.3 Mechanical safety................................................................................................................ 6-1
2. Periodic inspection……………………………………………………………………………..
6-2
2.1 Daily inspection items......................................................................................................... 6-2
2.2 Monthly inspection items....................................................................................................6-2
2.3 Halt-year inspection items................................................................................................... 6-2
2.4 Maintenance and check chart.............................................................................................. 6-3
3. Cleaning……………………………………………………………………………………….. 6-5
3.1 Screw removal/installation and cleaning ............................................................................ 6-5
3.2 Barrel removal/installation and cleaning ............................................................................ 6-6
3.3 Cooler removal/installation and cleaning............................................................................ 6-7
3.4 Hopper window glass replacement ..................................................................................... 6-7
3.5 Filter removal/installation and cleaning.............................................................................. 6-7
3.6 Water distributor removal/installation and cleaning........................................................... 6-8
4. Lubrication…………………………………………………………………………………….. 6-9
4.1 Toggle system lubrication.................................................................................................... 6-9
4.2 Grease lubrication ................................................................................................................ 6-10
4.3 Lubrication points and timing…………………………………………………………….. 6-11
4.4 Lubrication for die height adjustment gear……………………………………………….. 6-12
5. Spare parts…………………………………………………………………………………….. 6-13
Chapter 7: Adjustments
1. Mechanism adjustments……………………………………………………………………... 7-1
1.1 Adjustment of carriage center height.................................................................................. 7-1
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