TOHATSU 9.9 User Manual

General precautions for assembly/disassembly and detailed steps for disassembly, maintenance, and repair.

Details service data, maintenance standards, periodic inspection, and related tables.

Lists specified tightening torques for various components and their tightening conditions.

Details the special tools and instruments needed for disassembly, maintenance, and repair procedures.

Provides instructions and diagrams on using specific tools for engine maintenance and repair.

Step-by-step instructions for removing the power unit from the outboard motor assembly.

Procedures for removing various accessories attached to the power unit.

Detailed steps for disassembling the engine, including cylinder head and exhaust cover.

Guides on installing and adjusting various accessories, including flywheel magneto and fuel lines.

Information on the recoil starter, including disassembly, reassembly, and operation.

Overview of components and procedures for disassembling gear case, water pump, propeller, and drive shaft.

Instructions for assembling gear case, water pump, propeller shaft, and propeller.

Disassembly and adjustment procedures for the steering system and reverse lock.

Explanation of the carburetor's operational principles, including pilot and main systems.

Details about the float system, including its components and standard height measurement.

Information on carburetor settings, including idle adjustment and fuel pump checks.

Exploded view of the carburetor inlet, showing reed valve and fuel pump assembly.

Covers flywheel magneto, CD unit, ignition coil, coil plate, and stop switch inspection.

Details on the electric starter, its components, and related inspection procedures.

Wiring diagrams for EP and EF type electrical circuits.

Exploded view of the engine side mounting kit for the remote control system.

Diagrams and descriptions of the remote control unit, including its components.

Instructions for installing the remote control cables to the engine and control box.

Propeller specifications and procedures for testing using a dynamometer.

Procedures for adjusting and operationally checking the outboard motor.

Checks and adjustments to be performed after the engine and lower unit are assembled.

Table listing common problems, their predicted causes, and recommended solutions.