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Tomcat CARBON 26'' Disk - User Manual

Tomcat CARBON 26'' Disk
36 pages
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Operating Instructions (EN)
www.tomcatequip.com
1711 South Street
Racine, WI 53404 (USA)
(800) 450-9824 | (+001) 262-681-6470 V18.234
© 2018 RPS Corporation TC-CARBON-OP-EN
Read these Instructions before
using the machine.
Read these Safety Messages
before using the machine.
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Summary

INTRODUCTION AND SERIAL NUMBER

Introduction to the Manual

General overview of the operator's manual and machine performance.

Locating the Serial Number

Instructions on finding the machine's serial number on the control panel.

SAFETY MESSAGES

Safety Indicator Definitions

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE safety indicators used in the manual.

General Operational Safety Rules

Rules for safe operation, including training, grade limits, and object removal before cleaning.

Pre-Operation and Pre-Service Safety

Procedures before operating or servicing, like draining tanks and disconnecting batteries.

Specific Hazard Warnings

Critical warnings regarding explosive gas from batteries and flammable materials.

ELECTRICAL AND BATTERY SAFETY

Electrical and Battery Hazards

Hazards related to battery acid, electrical shock, and safe servicing attire.

Driving, Parking, and Use Restrictions

Guidelines for safe driving, parking, and restrictions on machine use.

Maintenance and Care Safety

Precautions for maintaining decals, using correct cleaning solutions, and proper machine storage.

SAFETY LABELS

Battery Charging Label Explanation

Explains the DANGER warning for battery charging, including explosion risks and usage instructions.

Tank Label Explanation

Explains the DANGER warning for the tank, including flammable materials and water temperature limits.

LCD SCREEN INTERFACE

Operator Screen Functions

Details the BATTERY LEVEL, SOLUTION OUTPUT, and SCRUBDECK DOWN PRESSURE indicators.

Maintenance and Error Screens

Explains HOUR METERS and the DIAGNOSTIC CODE display for troubleshooting.

OPERATION CONTROLS OVERVIEW

Control Panel Layout

Identifies key controls like the ignition, speed selector, and switches on the control panel.

Control Function Diagrams

Illustrates the functions of various controls, including solution output, brush settings, and vacuum control.

TOUCH SCREEN OPERATION (OPTIONAL)

Touch Screen Display Elements

Details SOLUTION OUTPUT, TECHNICAL SETUP, PROGRAMMED ZONES, HOUR METERS, and DOWN PRESSURE.

Touch Screen Symbols Guide

Shows symbols for mode selection, solution/pressure settings, and system operation status.

TOUCH SCREEN ZONE PROGRAMMING (OPTIONAL)

Zone Operation and Display

Illustrates how the touch screen displays programmed zones, highlighting the active zone.

Zone Configuration and Naming

Details altering zone names, solution output, pressure, speed, and vacuum power.

BATTERY SETUP AND HANDLING

Battery Installation Procedure

Step-by-step guide for installing batteries, including key insertion and securing terminals.

Battery Orientation and Torque

Important notice on battery orientation for cable reach and proper torque values during installation.

SQUEEGEE MAINTENANCE

Squeegee Removal Procedure

Illustrates the process of removing the squeegee assembly, including lever operation and detachment.

Squeegee Adjustment Guidance

Diagrams showing correct and incorrect squeegee alignment and adjustment using knobs.

TRANSPORTATION PROCEDURES

Forward Transportation Controls

Identifies controls for forward transportation: key switch, transport lever, display, speed control, and lift lever.

Reverse Transportation Controls

Details the controls for reverse transportation, focusing on the transport lever and key switch.

SOLUTION TANK MANAGEMENT

Filling the Solution Tank

Shows the procedure for filling the solution tank with water and detergent.

Solution Tank Draining

Illustrates the process of draining the solution tank using the drain hose into a suitable drain.

RECOVERY TANK MANAGEMENT

Draining the Recovery Tank

Shows how to attach the drain hose and drain the recovery tank into an approved waste drain.

Flushing the Recovery Tank

Demonstrates flushing the inside of the recovery tank with water.

CLEANING SYSTEM COMPONENTS

Cleaning the Drain Saver

Shows how to remove, clean, and reinsert the drain saver component.

Cleaning the Cylindrical Hopper

Illustrates cleaning the cylindrical hopper by removing debris and disposing of it.

Cleaning the Vac Box System

Details cleaning the various components of the vac box system, including filters and housings.

BRUSH AND PAD REPLACEMENT

Removing Disk Brushes

Shows the procedure for removing disk brushes, including releasing clips and detaching the brush.

Removing Cylindrical Brushes

Illustrates the process of removing cylindrical brushes using the release lever.

Removing Edge Pads

Shows how to remove edge pads, emphasizing not placing them directly on the grip face.

BATTERY CHARGING PROCEDURES

Connecting Battery Charger

Illustrates connecting the battery charger to the wall outlet and the machine's charging port.

Battery Charger Types and Specifications

Details for various battery chargers, including power input and output specifications.

COMMON WEAR PARTS AND CONSUMABLES

Round Disk Brushes and Pads

Lists common round disk brushes and pads with their types, disk sizes, and levels of wear.

Cylindrical Brushes and Edge Pads

Lists common cylindrical brushes and edge pads for various deck sizes and applications.

Squeegee Blade Kits and Assemblies

Details squeegee blade kits and complete assemblies, including sizes and material types.

P&G CONTROLLER ERROR CODES

Error Code Troubleshooting Guide

Provides a troubleshooting guide for common P&G controller error codes, their causes, and corrections.

Tomcat CARBON 26'' Disk Specifications

General IconGeneral
BrandTomcat
ModelCARBON 26'' Disk
CategoryScrubber
LanguageEnglish

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