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Tomcat mini-mag series - User Manual

Tomcat mini-mag series
38 pages
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R.P.S. Corporation Phone: 1-800-450-9824
P.O. Box 241 Fax: 1-866-632-6961
Racine, Wisconsin 53401
MINI-MAG
Operator Manual
2009 Version 1.0
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Summary

How to Use This Manual

Safety Section Overview

Explains hazards and unsafe practices.

Operations Section Overview

Familiarizes operator with operation and function.

Maintenance Section Overview

Details preventative maintenance procedures.

Parts List Section Overview

Describes parts illustrations and lists.

Machine Information and Specifications

Machine Identification Data

Fields for model, serial number, installation date, etc.

Key Machine Specifications

Key technical details for MINI and MINIMAG models.

Common Wear Parts and Accessories

Brush and Pad Part Number Guide

Lists available brushes, pads, and their part numbers.

Squeegee Assemblies and Blade Information

Information on squeegee sizes and replacement blades.

Safety Guidelines

General Operational Safety Rules

Rules for safe operation and before/after use.

Operational Hazard Warnings

Warnings related to electrical, battery, clothing, and environmental hazards.

Machine Controls and Features

Control Panel and Component Identification

Identification of buttons, switches, indicators, and major parts.

Detailed Control Functions

Descriptions of power, switches, gauges, and drive/solution controls.

Machine Setup and Installation

Uncrating and Initial Inspection

Steps for removing machine from crate and checking for damage.

Connecting Batteries and Attaching Squeegee

Procedures for initial setup and assembly.

Squeegee Adjustment and Maintenance

Squeegee Adjustment and Alignment

How to adjust squeegee for optimal floor contact.

Squeegee Removal and Blade Replacement

Procedures for detaching the squeegee and changing blades.

Brush Installation and Types

Disk Pad and Brush Installation

Step-by-step guide for attaching pads and brushes.

Cylindrical Brush Installation

Steps for fitting cylindrical brushes into the brush drivers.

Machine Operation Procedures

Pre-Operation Checklist and Hints

Steps to perform before operating and advice for efficient use.

Brush Drive Operating Modes

Procedures for one-pass, scrub-only, and vacuum-only modes.

Traction Drive Operating Modes

Procedures for one-pass, scrub-only, and vacuum-only modes.

Adjustments and System Draining

Adjusting Solution Flow and Curtains

How to control solution dispensed and adjust curtains/wipers.

Draining Solution and Recovery Tanks

Steps to empty the clean and dirty water tanks.

Recovery System Care

Recovery Tank Opening and Flushing

Procedures for accessing and cleaning the recovery tank.

Cleaning Drain Saver and Vac Screen

Instructions for cleaning key components of the recovery system.

Tank and Squeegee Positioning

Tilting the Tank Assembly

Steps for tilting the tanks for maintenance.

Squeegee Up and Down Operation

How to move the squeegee between operating and transport positions.

Deck and Filter Maintenance

Adjusting Scrub Deck Height

How to adjust the scrub deck height.

Vacuum Motor and Solution Filter Care

Information on the vacuum motor and cleaning the solution filter.

Battery Charging Systems

External Battery Charging Procedure

Step-by-step guide for charging batteries with the optional external charger.

On-Board Charger Operation and Features

How the on-board charger works, its features, and controls.

On-Board Charger Error Codes and Settings

Explains error messages and how to configure charging curves.

Maintenance Schedule and Records

Daily, Weekly, and Monthly Maintenance Tasks

Routine cleaning and checks performed daily, weekly, and monthly.

Yearly Maintenance, Storage, and Battery Check

Annual service, storage, and battery specific gravity test.

Preventative Maintenance Record Forms

Forms to log maintenance and operational checks.

LCD Screen Menus and Troubleshooting

LCD Screen Menu Displays Overview

Explanation of operator and maintenance display functions.

LCD Error Code Troubleshooting

Descriptions and solutions for common error codes displayed on the LCD.

Troubleshooting Common Machine Issues

Solutions for power, motor, flow, recovery, and traction problems.

Tomcat mini-mag series Specifications

General IconGeneral
BrandTomcat
Modelmini-mag series
CategoryScrubber
LanguageEnglish

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