TorcUP TU-2 - Page 2

1
Operational and Maintenance Manual for TorcUP
TU-2, TU-3, TU-5, TU-11, TU-20 ,TU-27 AND TU-60
Square Drive Hydraulic Torque Wrenches
Version 2: 2016 September
Series TU-2, TU-3,TU-5, TU-7, TU-11, TU-20, TU-27 and TU-60 Square Drive Hydraulic Torque
Wrenches are designed for installing and removing threaded fasteners requiring precise high torque
during bolt makeup and maximum torque during bolt breakout.
 TorcUPInc.isnotresponsibleforcustomermodicationoftoolsforapplicationson
which TorcUP Inc. was not consulted.
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION IN THIS
MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
USING THE TOOL
• Always operate, inspect and maintain this tool in accordance with American National Standards
Safety Code for Hydraulic Rams and Jacks (ANSI B30.1).
• This tool will function using an air or electric powered hydraulic pump. Adhere to the pump safety
requirements and follow instructions when connecting the pump to the tool.
• Use only equipment rated for the same pressure and torque.
• Use only a hydraulic pump capable of generating 10,000 psi (681 bar) maximum pressure with this
tool.
• Use only twin line hydraulic hose rated for 10,000 psi (681 bar) pressure with this tool.
• Do not interchange the male and female swivel inlets on the tool or the connections on one end of
the hose. Reversing the inlets will reverse the power stroke cycle and may damage the tool.
• Donotusedamaged,frayedordeterioratedhosesandttings.Makecertaintherearenocracks,
splits or leaks in the hoses.
• Use the quick connect system to attach the hoses to the tool and pump.
• When connecting hoses that have not been preloaded with hydraulic oil, make certain the pump
reservoir is not drained of oil during start-up.
• Do not remove any labels. Replace any damaged label.
• Do not handle pressurized hoses. Escaping oil under pressure can penetrate the skin, causing
serious injury. If oil is injected under the skin, see a doctor immediately.
• Never pressurize uncoupled couplers. Only use hydraulic equipment in a coupled system.
• Always wear eye protection when operating or performing maintenance on this tool.
• Always wear head and hand protection and protective clothing when operating this tool.
The use of other than genuine TorcUP replacement parts may result in safety
hazards, decreased tool performance, increased maintenance, and may invalidate
all warranties. Repairs should be made only by authorized personnel. Consult
your nearest TorcUP Authorized Service Center.
Refer All Communications to the Nearest TorcUP Ofce or Distributor.
NOTICE
WARNING
For Technical Support & Information Contact:
TorcUP Inc.
1025 Conroy Place, Easton, PA 18040 USA
Phone: +1 610-250-5800 Fax:+1 610-250-2700
email: sales@torcup.com