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Toro Power Clear R/621 E User Manual

Toro Power Clear R/621 E
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FormNo.3373-698RevC
PowerClear
®
621R/621ESnowthrower
ModelNo.38451—SerialNo.313000001andUp
ModelNo.38452—SerialNo.313000001andUp
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential
homeownersorprofessional,hiredoperators.Itis
designedprimarilyforremovingsnowfrompaved
surfaces,suchasdrivewaysandsidewalks,andother
surfacesfortrafconresidentialorcommercial
properties.Itisnotdesignedforremovingmaterials
otherthansnow,norisitdesignedforclearingoffgravel
surfaces.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourmachineproperlyandtoavoidinjuryand
machinedamage.Youareresponsibleforoperatingthe
machineproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comformachine
andaccessoryinformation,helpndingadealer,ortoregister
yourmachine.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourmachineready.Figure1identiesthelocationofthe
modelandserialnumbersonthemachine.Writethenumbers
inthespaceprovided.
G016241
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Introduction..................................................................1
Training.................................................................2
Preparation.............................................................2
Operation...............................................................2
ClearingaCloggedDischargeChute..........................3
MaintenanceandStorage..........................................3
ToroSnowthrowerSafety.........................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1UnfoldingtheHandle............................................5
2InstallingtheDischargeChute................................5
3FillingtheEnginewithOil......................................6
4AdjustingtheControlCable...................................7
ProductOverview..........................................................7
Operation.....................................................................7
FillingtheFuelTank................................................8
CheckingtheEngineOilLevel..................................8
StartingtheEngine..................................................8
EngagingtheRotorBlades.......................................10
DisengagingtheRotorBlades..................................10
StoppingtheEngine...............................................10
AdjustingtheDischargeChute.................................10
ClearingaCloggedDischargeChute.........................11
PreventingFreeze-upafterUse.................................11
OperatingTips......................................................11
Maintenance.................................................................12
RecommendedMaintenanceSchedule(s)......................12
AdjustingtheControlCable.....................................13
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3373-698*C
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Toro Power Clear R/621 E Specifications

General IconGeneral
Clearing Width21 inches
Start TypeElectric Start
Power SourceGasoline
Warranty2-Year Full Warranty
Engine212cc Toro 4-Cycle OHV
Clearing Depth12.5 in (32 cm)
Weight84 pounds
Auger MaterialSteel
Throw DistanceUp to 35 feet
Intake Height12.5 in (32 cm)
Drive SystemAuger-Propelled

Summary

Introduction to Power Clear Snowthrower

Safety Alert Symbol Meaning

Symbol indicating potential injury hazards; follow precautions to avoid serious injury or death.

Locate Model and Serial Numbers

Diagram showing where to find the machine's model and serial numbers for reference.

Snowthrower Safety Guidelines

Pre-Operation Training

Read and understand manual instructions, controls, and stopping procedures before operation.

Pre-Operation Preparation

Inspect operating area, wear appropriate clothing, and handle fuel with care.

Snowthrower Operation Basics

General Operating Precautions

Avoid hazards, stay alert, check for damage after impact, and address abnormal vibration.

Toro Snowthrower Specific Safety

Rotor Blade Hazard Awareness

Keep body parts away from moving rotor blades to prevent severe injury.

Safety Before Maintenance

Stop engine, remove key, and wait for parts to stop before any service.

Clearing Clogged Discharge Chute

Safe Chute Clearing Method

Shut off engine, wait for blades to stop, use a clean-out tool, not hands.

Maintenance and Storage Overview

Routine Maintenance Tips

Check fasteners, store fuel safely, and maintain labels as needed.

Safety and Instructional Decals

Decal Identification and Meaning

Explains the meaning and importance of various safety and instructional decals on the machine.

Snowthrower Setup Procedures

Loose Parts Verification Guide

Chart to verify all required loose parts have been shipped with the snowthrower.

Handle Assembly and Adjustment

Unfolding and Securing Handle

Steps to unfold the handle, adjust locks, and tighten knobs securely.

Discharge Chute Installation

Installing the Discharge Chute

Procedure to install the discharge chute and handle using bolts, washers, and locknuts.

Engine Oil Filling Instructions

Filling Engine with Oil

Instructions for filling the engine with the correct oil type and level before operation.

Control Cable Adjustment

Control Cable Adjustment Reference

Indicates that control cable adjustment details are found in the Maintenance section.

Product Overview and Components

Snowthrower Component Identification

Diagram identifying key components of the Power Clear snowthrower.

Fuel Handling and Safety

Gasoline Handling Safety

Critical warnings on handling flammable gasoline to prevent fire or explosion.

Fuel Tank Filling Procedure

Fueling Instructions and Precautions

Guidance on using clean, unleaded gasoline and safe fueling practices.

Engine Oil Level Check

Checking Engine Oil Level

Steps for checking engine oil level on a level surface before each use.

Starting the Engine

Initial Engine Start Steps

Turning ignition key, pulling choke lever, and preparing for engine start.

Engine Starting Procedures

Primer and Starting Mechanism Use

How to use the primer and electric/recoil starter for engine ignition.

Electric Starter Safety Guidelines

Warnings on electric starter use, duration, and potential damage.

Rotor Blade Engagement and Disengagement

Engaging Rotor Blades Operation

Procedure to engage rotor blades by holding the control bar against the handle.

Disengaging Rotor Blades Operation

Procedure to disengage rotor blades by releasing the control bar.

Stopping the Engine

Engine Stopping Procedure

How to stop the engine by turning the ignition key counterclockwise to Off.

Discharge Chute Adjustment

Adjusting Discharge Chute Direction

How to adjust the direction of snow discharge using chute controls.

Clearing Clogged Chutes Safely

Safe Clogged Chute Clearing

Reiteration of safe procedure to clear a clogged chute using a tool, not hands.

Preventing Freeze-up After Use

Post-Use Freeze Prevention Steps

Steps to run engine, clear snow/ice, and move controls to prevent freezing.

Operating Tips and Best Practices

General Operating Safety Tips

Keep area clear of objects, keep children/pets away, remove snow promptly.

Maintenance Schedule and Procedures

Recommended Maintenance Schedule

Table detailing maintenance tasks and intervals (hours, daily, yearly).

Control Cable Adjustment and Checking

Checking Control Cable Slack

How to check for and ensure proper slack in the control cable for safe operation.

Adjusting Control Cable Tension

Steps to adjust control cable slack using adjuster links and Z-fittings.

Engine Oil Change and Inspection

Engine Oil Change Procedure

Detailed steps for draining old oil, and refilling with new oil.

Rotor Blade Wear Inspection

How to inspect rotor blades for wear using a wear indicator hole.

Spark Plug Servicing

Spark Plug Service and Replacement

Procedure for checking, gapping, and replacing the spark plug.

Spark Plug Gap Setting

Specific instructions on setting the correct gap for the spark plug.

Spark Plug Installation and Drive Belt Replacement

Spark Plug Installation Steps

Final steps for installing the spark plug and connecting the wire.

Drive Belt Replacement Procedure

Steps to remove the drive belt cover and replace the drive belt.

Drive Belt Replacement Details

Drive Belt Installation Routing

Guidance on correctly routing the new drive belt around the pulleys.

Snowthrower Storage Preparation

Storing the Snowthrower Safely

Detailed instructions on preparing the machine for long-term storage, including fuel and engine.

Emission Control Warranty Information

Manufacturer's Emission Warranty

Details the manufacturer's warranty for emission-related parts.

Owner's Warranty Responsibilities

Outlines owner's duties for maintenance and warranty claims.

General Emission Warranty Coverage

Emission Warranty Period and Terms

Specifies the warranty duration and conditions for emission systems.

Warranted Parts List

Emission Control Warranted Parts

Lists specific parts covered under the emission control warranty.

Toro Starting and Total Coverage Guarantees

Starting Guarantee Details

Warranty covering the engine's ability to start on the first or second pull.

Total Coverage Guarantee

General warranty for defects in materials or workmanship.

Limited Warranty for Commercial Use

Commercial Use Warranty Terms

Specifies the warranty terms for commercial, institutional, or rental use.

Obtaining Warranty Service

Warranty Service Procedure Steps

Steps for initiating and receiving warranty service.

Owner Responsibilities for Warranty

Routine Maintenance for Warranty

Emphasizes owner's responsibility for performing routine maintenance.

Warranty Exclusions and Limitations

Items Not Covered by Warranty

Lists items and conditions not covered by the warranty.

General Warranty Conditions

Warranty Repair and Liability Terms

Defines conditions for repairs and limits liability.

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