Toro Power Max Heavy Duty 828 OAE User Manual

CV
FormNo.3439-729RevA
PowerMax
®
HeavyDuty828OAESnowthrower
ModelNo.38838—SerialNo.400000000andUp
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential
homeowners.Itisdesignedprimarilyforremoving
snowfrompavedsurfaces,suchasdrivewaysand
sidewalks,andothersurfacesfortrafconresidential
orcommercialproperties.Itisnotdesignedfor
removingmaterialsotherthansnow.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
onthemachine.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g296245
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Important:Ifyouareusingthismachineabove
1500m(5,000ft)foracontinuousperiod,ensure
thattheHighAltitudeKithasbeeninstalled
sothattheenginemeetsCARB/EPAemission
regulations.TheHighAltitudeKitincreases
engineperformancewhilepreventingspark-plug
fouling,hardstarting,andincreasedemissions.
Onceyouhaveinstalledthekit,attachthe
high-altitudelabelnexttotheserialdecalonthe
machine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.Remove
thekitfromtheengineandrestoretheengineto
itsoriginalfactorycongurationwhenrunningthe
engineunder1500m(5,000ft).Donotoperatean
enginethathasbeenconvertedforhigh-altitude
useatloweraltitudes;otherwise,youcould
overheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachinehas
beenconvertedforhigh-altitudeuse,lookforthe
followinglabel(Figure3).
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3439-729*A

Toro Power Max Heavy Duty 828 OAE Specifications

General

Brand	Toro
Model	Power Max Heavy Duty 828 OAE
Category	Snow Blower
Language	English

Summary

Introduction and Safety Alerts

Safety-Alert Symbol

Identifies hazards and safety messages with a symbol for potential injury or death.

High Altitude Kit Information

Information on installing and using a High Altitude Kit for specific operating conditions.

Safety and Setup Overview

General Safety Precautions

General safety instructions for operating and maintaining the snowthrower to avoid injury.

Safety and Instructional Decals

Location and importance of safety decals on the machine for hazard identification.

Setup Procedures Summary

Lists initial setup steps like handle unfolding, linkage installation, and pre-operation checks.

Safety Guidelines and Decals

Essential Safety Rules

Essential safety rules to prevent serious personal injury and product damage.

Safety Decal Identification

Visual guide to important safety decals and their meanings on the machine.

Decals for Operation and Safety

Hazard Warning Decals

Decals illustrating hazards like cutting, dismemberment, and thrown objects.

Machine Control and Operation Decals

Decals showing the function of various controls like speed, engine stop, and traction engagement.

Setup: Handle and Linkage Installation

Unfolding the Upper Handle

Step-by-step guide to unfolding the upper handle of the snowthrower.

Installing Traction-Control Linkage

Procedure for installing the traction control linkage on the machine.

Setup: Chute Control and Tool Installation

Installing Chute-Control Rod

Instructions for installing the chute control rod for chute direction adjustment.

Installing Snow-Cleanout Tool

Steps to install the snow-cleanout tool for safe clearing of obstructions.

Setup: Pre-Operation Checks

Engine Oil and Tire Pressure Checks

Procedures for checking engine oil level and adjusting tire pressure.

Skids, Scraper, and Traction Drive Checks

Checks for skids, scraper, and proper operation of the traction drive.

Product Overview and Component Identification

Main Component Identification

Diagram identifying major components like handgrip, levers, chute, and controls.

Control Identification

Diagram identifying primary controls such as primer, choke, throttle, and starter.

Specifications and Pre-Operation

Machine Specifications and Accessories

Technical specifications and approved accessories for the snowthrower.

Pre-Operation Safety Measures

Crucial safety measures to take before starting the machine's operation.

Fuel Safety Guidelines

Guidelines for safe handling, storage, and refueling of gasoline to prevent fire and explosion.

Fueling and Operation Safety

Fuel Tank Filling Procedure

Step-by-step instructions for safely filling the fuel tank with appropriate gasoline.

During Operation Safety

Safety practices to follow while the machine is actively clearing snow.

General Operation Safety Rules

Rules for safe operation, including engine shutdown, moving parts, and environmental hazards.

Starting the Engine: Electric Start

Electric Start Procedure Steps

Detailed steps for starting the engine using the electric starter system.

Electric Start Safety Warnings

Critical warnings regarding electrical cord safety and potential hazards.

Starting the Engine: Recoil Start and Shutdown

Recoil Start Procedure Steps

Step-by-step instructions for starting the engine using the recoil starter.

Shutting Off the Engine

Procedures for safely stopping the engine after use, ensuring all parts have stopped.

Operating Key Controls

Traction Drive Operation

Instructions on how to engage, control, and disengage the machine's self-propel system.

Auger/Impeller Drive Operation

Guide on how to activate and deactivate the auger and impeller for snow removal.

Speed Selector Operation

How to change between the 6 forward and 2 reverse gears using the speed selector lever.

Quick Stick Operation and Chute Clearing

Using Quick Stick for Chute Control

How to use the Quick Stick to maneuver the discharge chute and deflector.

Clearing Discharge Chute Blockages

Procedures and safety warnings for clearing snow obstructions from the discharge chute.

Operating Tips and After Use Procedures

General Operating Tips

Advice and recommendations for efficient and safe operation of the snowthrower.

After Operation Safety

Safety guidelines to follow after the machine has been used.

Preventing Freeze-up After Use

Steps to prevent controls and moving parts from freezing after use in cold conditions.

Maintenance Schedule and Safety

Recommended Maintenance Schedule

A table outlining maintenance tasks based on operating hours and time intervals.

Maintenance Safety Precautions

Safety rules to observe before and during any maintenance activity.

Preparing for Maintenance Tasks

Steps to take to safely prepare the machine for maintenance tasks.

Fluid Level and Skid Adjustment Procedures

Checking Engine-Oil Level

Detailed instructions and diagrams for checking the engine oil level.

Adjusting Skids and Scraper

Procedures for adjusting the skids and scraper to ensure proper ground clearance and prevent auger contact.

Cable Adjustment Procedures

Adjusting Traction Cable

Steps to inspect and adjust the traction cable for proper drive engagement.

Adjusting Auger/Impeller Cable

Instructions for inspecting and adjusting the auger/impeller cable for correct engagement.

Auger-Gearbox Oil Level Check

Engine Oil Change Procedure

Lubrication and Spark Plug Maintenance

Lubricating the Hex Shaft

Yearly lubrication procedure for the hex shaft to ensure smooth operation.

Replacing the Spark Plug

Instructions for safely removing and replacing the spark plug, including gap setting.

Drive Belt Replacement Procedure

Headlight and Storage Preparation

Replacing the Headlight Assembly

Steps for replacing the headlight assembly if it is damaged or not functioning.

Storage Safety Guidelines

Safety precautions to follow when storing the machine, especially regarding fuel and location.

Storing the Machine for Winter

Detailed steps for preparing and storing the snowthrower for extended periods.

Storage: Removing Machine from Storage

Troubleshooting Engine Issues

Troubleshooting Performance Issues

California Proposition 65 Warning Information

Understanding Prop 65 Warnings

Explanation of what the Prop 65 warning signifies and its implications.

Prop 65 Law Applicability

Details on whether the Proposition 65 law applies to the product and its sale.

Prop 65 vs. Federal Limits

Analysis of how Prop 65 standards differ from federal regulations for chemical warnings.

Toro's Reason for Prop 65 Warnings

Explanations for why Toro includes Prop 65 warnings, citing caution and legal reasons.