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Toro Workman 2100 Service Manual

Toro Workman 2100
194 pages
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Part No. 02110SL (Rev. D)
Service Manual
Workman
R
1100/1110/2100/2110
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repair of major systems and components on the
Workman 1100, 1110, 2100, and 2110.
REFER TO THE OPERATOR’S MANUAL FOR OPER-
ATING, MAINTENANCE, AND ADJUSTMENT IN-
STRUCTIONS. Space is provided in Chapter 2 of this
book to insert the Operators Manuals and Parts Cata-
logs for your machine. Replacement Operator’s Manu-
als are available on the Internet at www.toro.com or by
sending complete Model and Serial Number to:
The Toro Company
Attn. Technical Publications
8111 Lyndale Avenue South
Bloomington, MN 55420–1196
The Toro Company reserves the right to change product
specifications or this publication without notice.
This safety symbol means DANGER, WARNING,
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.
Note: A Note will give general information about the
correct operation, maintenance, service, testing, or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.
E The Toro Company – 2002, 2004, 2005, 2006, 2007

Table of Contents

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Questions and Answers:

Toro Workman 2100 Specifications

General IconGeneral
BrandToro
ModelWorkman 2100
CategoryUtility Vehicle
LanguageEnglish

Summary

Chapter 1 Safety

Safety Instructions and Responsibilities

Details general safety precautions, operator responsibilities, and pre-operation checks for safe vehicle use.

Safe Operation Guidelines

Covers safe operating procedures, including hazards, load handling, and terrain awareness while driving.

Chapter 2 Product Records and Maintenance

Torque Specifications and Fastener Identification

Lists recommended fastener torque values and provides guides for identifying inch and metric bolts.

Standard Torque Values

Provides tables of standard torque values for dry, zinc plated, and steel fasteners (inch and metric series).

Chapter 3 Briggs & Stratton Gasoline Engine

Engine Specifications and General Information

Provides detailed specifications for the Briggs & Stratton engine, including fuel and oil requirements.

Fuel Tank Filling and Safety Precautions

Details safe fuel handling, tank filling procedures, and precautions against hazardous fuel types.

Engine Oil Level Check

Explains the procedure for checking the engine oil level, type, and viscosity.

Adjustments: Belts and Cables

Covers adjustments for the starter/generator belt and throttle cable for proper engine operation.

Service and Repairs: Oil and Filters

Provides instructions for changing engine oil and replacing the oil filter.

Engine Removal and Installation

Step-by-step instructions for safely removing and installing the engine.

Chapter 4 Kohler Gasoline Engine

Kohler Engine Specifications

Provides detailed specifications for the Kohler engine, including horsepower, bore, and displacement.

Fueling and Fuel Safety Precautions

Details safe fuel handling, tank filling, and precautions against hazardous fuel types.

Checking Engine Oil Level

Explains how to check the engine oil level and type for the Kohler engine.

Engine Adjustments: Belts and Cables

Covers adjustments for the starter/generator belt and throttle cable for the Kohler engine.

Kohler Engine Removal and Installation

Step-by-step instructions for safely removing and installing the Kohler engine.

Chapter 5 Drive Train

Transaxle Removal and Installation

Step-by-step instructions for safely removing and installing the transaxle.

Chapter 6 Electrical System

Troubleshooting Starting Problems

Lists common starting issues and their potential causes, including battery and solenoid problems.

Troubleshooting General Run Problems

Lists common engine run problems and their potential causes, such as battery or shutdown module issues.

Starter/Generator Removal and Installation

Step-by-step instructions for safely removing and installing the starter/generator.

Battery Service: Removal, Testing, and Installation

Covers battery removal, inspection, testing (specific gravity, load test), and installation.

Chapter 7 Chassis, Wheels, and Brakes

Suspension and Steering Troubleshooting

Identifies common suspension and steering problems and their possible causes.

Brake System Troubleshooting

Lists common brake problems and their potential causes, such as pedal feel and pulling.

Brake Adjustment Procedures

Provides brake adjustment procedures for different serial number ranges and parking brake adjustment.

Chapter 8 Electrical Diagrams

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