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Toro Workman HDX Auto Service Manual

Toro Workman HDX Auto
280 pages
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Form No. 15217SL Rev C
Workman
®
HDX Auto
Original Instructions (EN)

Table of Contents

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Toro Workman HDX Auto Specifications

General IconGeneral
BrandToro
ModelWorkman HDX Auto
CategoryUtility Vehicle
LanguageEnglish

Summary

Chapter 1 - Safety

Safety Instructions

Provides essential guidelines for safe operation, maintenance, and storage.

Jacking Vehicle

Detailed procedure for safely lifting the vehicle using jacks and stands.

Using Bed Safety Support

Explains the procedure for safely supporting the raised cargo bed.

Chapter 2 - Product Records and Maintenance

Torque Specifications

Lists recommended torque values for various fasteners for proper assembly.

Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series Fasteners)

Provides torque values for inch-series fasteners based on grade and thread size.

Equivalents and Conversions

Offers conversion factors for measurements like fractions to decimals and U.S. to metric.

Chapter 3 - Kohler Gasoline Engine

Specifications

Details key specifications of the Kohler LH775 engine, including bore, stroke, and capacities.

Adjust Accelerator Control

Step-by-step guide to adjust the accelerator control for proper engine speed.

Fuel Pump

Explains the function and testing procedures for the fuel pump assembly.

Radiator

Details the removal and installation procedures for the radiator assembly.

Chapter 4 - Drive Train

Specifications

Lists specifications for clutch system, transmission, and differentials.

Drive Train Operation

Explains the function of the variable speed drive system components.

Troubleshooting

Provides common problems and their possible causes for clutch and transmission issues.

CVT Drive Belt

Details the procedure for removing and installing the CVT drive belt.

Primary and Secondary Clutches

Explains the operation and service of the primary and secondary clutches.

Rear Differential

Details the removal and installation procedures for the rear differential.

Transmission Service

Provides detailed procedures for transmission disassembly and assembly.

Chapter 5 - Chassis

Specifications

Lists chassis specifications including tire size, pressure, alignment, and wheel nut torque.

Suspension and Steering

Troubleshooting guide for common issues related to suspension and steering systems.

Brakes

Troubleshooting guide for common brake problems such as pedal feel and noise.

Wheel Assembly

Details the procedures for removing and installing wheel assemblies.

Steering Assembly

Covers the components and disassembly/assembly of the steering system.

Chapter 6 - Electrical System

Troubleshooting

Guides users through diagnosing common electrical system issues.

Electrical System Quick Checks

Provides basic tests for battery and charging system function.

Component Testing

Details procedures for testing individual electrical components.

Fuses

Identifies fuse locations and functions, and provides fuse testing instructions.

Battery Service

Covers battery removal, installation, care, and testing procedures.

Battery Testing

Detailed steps for testing battery condition using a multimeter and load tester.

Chapter 7 - Hydraulic System

Specifications

Lists specifications for hydraulic pump, pressure, oil, and filters.

Troubleshooting

Guides users through diagnosing common hydraulic system problems.

Gear Pump Flow and System Relief Pressure

Details the procedure for testing gear pump performance and system relief pressure.

Steering Control Valve and Steering Cylinder

Explains the operation and service of the steering control valve and cylinder.

Lift Cylinder Internal Leakage

Provides the procedure to test for internal leaks in the lift cylinder.

Service and Repairs

Covers general precautions and procedures for hydraulic system service.

Hydraulic Reservoir

Details the hydraulic reservoir and its service procedures.

Gear Pump Service (Vehicles with Standard Hydraulics)

Provides disassembly and assembly procedures for the standard gear pump.

Lift Valve Service

Provides disassembly, inspection, and assembly procedures for the lift valve.

Steering Cylinder Service

Provides disassembly, inspection, and assembly procedures for the steering cylinder.

Chapter 8 - Four Wheel Drive (Optional Kit)

Specifications

Lists specifications for the front differential and its oil.

Front Wheel Drive Operation

Explains how the automatic front wheel drive system functions.

CV (Constant Velocity) Axle Assembly

Covers the assembly and disassembly of CV axle components.

Front Differential Service

Provides detailed procedures for servicing the front differential.

Chapter 9 - Electrical Drawings

Electrical Drawing Designations

Explains the abbreviations and symbols used in electrical diagrams.

Wire Color

Lists wire color abbreviations used in schematics and harness drawings.

VEHICLE ELECTRICAL SCHEMATIC

Presents the overall electrical schematic for the vehicle.

WIRE HARNESS DRAWINGS AND DIAGRAMS

Provides detailed diagrams of front and rear wire harnesses.

Front Wire Harness (Serial Numbers Below 316000000)

Diagram for the front wire harness for specific serial number ranges.

Rear Wire Harness

Diagram for the rear wire harness.

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