Toro XL Series - Page 135

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492-4734 Revised 4-07

Table of Contents

Table of Contents6
Specifications10
- Speciﬁ Cations10
- Dimensions10
- Hydro-Gear Hydrostatic Transaxle Usage10
- Turning Radius11
- Electrical System11
- Tecumseh Peerless Transaxles11
  - 1996 - Present11
- Torque Speciﬁ Cations12
- Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)13
- Standard Torque for Dry, Zinc, and Steel Fasteners (Metric Fasteners)14
- Other Torque Speciﬁ Cations15
- Equivalents and Conversions16
Xl Gear Drive18
- XL Gear Drive Transaxle Installation - 915 Transaxle21
- XL Gear Drive Shift Lever Adjustment - 915 Transaxle26
- XL Gear Drive Brake Adjustment - 915 Transaxle28
- XL Gear Drive MST-205 Transaxle Removal29
- XL Gear Drive MST-205 Transaxle Installation30
- XL Gear Drive Shift Lever Adjustment, MST-205 Transaxle31
  - Checking the Brake32
  - Adjusting the Brake32
- XL Gear Drive Brake Adjustment, MST-205 Transaxle32
- XL Gear Drive Traction Drive Belt Replacement Procedure, MST-205 Transaxle33
- Cable Adjustment, Shift-On-The-Go, 915 and MST-205 Transaxle36
Xl Hydrostatic Transaxles38
- Identiﬁ Cation38
- Troubleshooting Chart39
- Purging Procedures40
  - Fluid Change40
- HXL Hydro Transaxle Removal - 2000 and Prior40
- Neutral Adjustmnet - HXL Hydro - 2000 and Prior47
- Brake Adjustment - HXL Hydro - 2000 and Prior48
- Traction Drive Belt Replacement on HXL Hydro - 2000 and Prior50
- HXL Hydro Transaxle Removal - 2001 and Later53
- HXL Hydro Transaxle Installation - 2001 and Later55
- Neutral Adjustment - HXL Hydro - 2001 and Later57
- Brake Adjustment - HXL Hydro - 2001 and Later58
- Traction Drive Belt Replacement - HXL Hydro - 2001 and Later59
Chassis63
- Front Axle Removal63
- Upper Steering Shaft Removal (no Tilt Steering)63
- Steering Rack Removal63
- CHASSIS Front Axle Removal63
- Steering Assembly64
- Tilt Steering65
- Steering Shaft Removal (Tilt Steering)66
- Steering Tower Removal66
- Steering Tower Installation67
- Rear Body/Fender Assembly Removal68
- Installation of the Rear Body70
- Electric PTO Clutch Removal72
- Electric PTO Clutch Installation73
Electrical System76
- Relay76
- Solenoid77
- Neutral Switch (Used on 1999 and Prior Lawn Tractors)79
- PTO Switch79
  - Location80
ELECTRICAL SYSTEM Cont80
- Neutral Switch (Used on 2000 and Later Lawn Tractors)80
- Seat Switch81
- Keychoice™ Reverse Operating System - Used on 1999 and Later XL Lawn Tractors82
- Testing the Keychoice™ Reverse Operating System82
  - Checking the Keychoice™ System82
- Keychoice™ Reverse Operating System Switch83
- Reverse Switch83
- Keychoice™ Reverse Operating System Module84
- Electric PTO Switch86
- Electric PTO Clutch87
MOWER 32" Mower90
Mower90
Removing 32" Mower90
Installing 32" Mower91
- Blade Drive Belt93
38" Mower96
Removing 38" Mower96
Installing 38" Mower99
- Blade Drive Belt101
  - Removing the Blade Drive Belt101
  - Installing the Blade Drive Belt101
- Side-To-Side Mower Leveling101
- Front-To-Rear Blade Slope102
44" Mower104
Removing 44" Mower104
Installing 44" Mower106
- Installing 44" Recycler Bafﬂ E109
Removing 44" Recycler Bafﬂ E110
- Blade Drive Belt110
  - Removing the Blade Drive Belt110
  - Installing the Blade Drive Belt110
- Adjusting Blade Brakes111
- Side-To-Side Mower Levleing111
- Front-To-Rear Blade Slope112
32" Mower116
32" Mower Brake Adjustment116
38" Mower with Manual PTO Clutch116
44" Mower with Manual PTO Clutch117
44" Mower Brake Adjustment117
38" Mower with Electric PTO Clutch117
Removing 38" Mower with Electric PTO Clutch117
Installing 38" Mower with Electric PTO Clutch119
Replacing the Blade Drive Belt122
Leveling 38" Mower from Side-To-Side122
Removing the Blade Drive Belt, 38" Mower with Electric PTO Clutch122
Installing the Blade Drive Belt, 38" Mower with Electric PTO Clutch122
Adjusting 38" Mower Front-To-Rear Blade Slope124
Removing 44" Mower with Electric PTO Clutch125
44" Mower with Electric PTO Clutch125
Installing 44" Mower with Electric PTO Clutch127
Removing the Blade Drive Belt, 44" Mower with Electric PTO Clutch130
Replacing the Blade Drive Belt, 44" Mower with Electric PTO Clutch130
Leveling 44" Mower from Side-To-Side131
Installing the Blade Drive Belt, 44" Mower with Electric PTO Clutch131
Adjusting 44" Mower Front-To-Rear Blade Slope132

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