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Toro XL Series - User Manual

Toro XL Series
135 pages
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TORO XL LAWN TRACTOR SERVICE MANUAL
Table of Contents – Page 1 of 3
SPECIFICATIONS
DIMENSIONS
HYDRO-GEAR HYDROSTATIC TRANSAXLE USAGE
TURNING RADIUS
ELECTRICAL SYSTEM
TECUMSEH PEERLESS TRANSAXLES
1993 - 1995
1996 - PRESENT
TORQUE SPECIFICATIONS
FASTENER IDENTIFICATION
STANDARD TORQUE FOR DRY, ZINC PLATED, AND STEEL FASTENERS (INCH SERIES)
STANDARD TORQUE FOR DRY, ZINC, AND STEEL FASTENERS (METRIC FASTENERS)
OTHER TORQUE SPECIFICATIONS
SAE GRADE 8 STEEL SET SCREWS
THREAD CUTTING SCREWS (ZINC PLATED STEEL)
CONVERSION FACTORS
WHEEL BOLTS AND LUG NUTS
THREAD CUTTING SCREWS (ZINC PLATED STEEL)
EQUIVALENTS AND CONVERSIONS
DECIMAL AND MILLIMETER EQUIVALENTS
U.S. TO METRIC CONVERSIONS
XL GEAR DRIVE
XL GEAR DRIVE TRANSAXLE REMOVAL - 915 TRANSAXLE
XL GEAR DRIVE TRANSAXLE INSTALLATION - 915 TRANSAXLE
XL GEAR DRIVE TRACTION DRIVE BELT REPLACEMENT PROCEDURE - 915 TRANSAXLE
XL GEAR DRIVE SHIFT LEVER ADJUSTMENT - 915 TRANSAXLE
XL GEAR DRIVE BRAKE ADJUSTMENT -915 TRANSAXLE
XL GEAR DRIVE MST-205 TRANSAXLE REMOVAL
XL GEAR DRIVE MST-205 TRANSAXLE INSTALLATION
XL GEAR DRIVE SHIFT LEVER ADJUSTMENTS, MST-205 TRANSAXLE
XL GEAR DRIVE BRAKE ADJUSTMENT, MST-205 TRANSAXLE
CHECKING THE BRAKE
ADJUSTING THE BRAKE
XL GEAR DRIVE TRACTION DRIVE BELT REPLACEMENT PROCEDURE, MST-205 TRANSAXLE
CABLE ADJUSTMENT, SHIFT-ON-THE-GO, 915 AND MST-205 TRANSAXLE
XL HYDROSTATIC TRANSAXLES
IDENTIFICATION
HYDRO-GEAR 0500/0750 TRANSAXLE
HYDRO-GEAR 0510 TRANSAXLE
INTERNAL SERVICE
TROUBLESHOOTING CHART
PURGING PROCEDURES
FLUID CHANGE
HXL HYDRO TRANSAXLE REMOVAL - 2000 AND PRIOR
NEUTRAL ADJUSTMENT - HXL HYDRO- 2000 AND PRIOR
BRAKE ADJUSTMENT - HXL HYDRO - 2000 AND PRIOR
TRACTION DRIVE BELT REPLACEMENT ON HXL HYDRO - 2000 AND PRIOR
HXL HYDRO TRANSAXLE REMOVAL - 2001 AND LATER
HXL HYDRO TRANSAXLE INSTALLATION - 2001 AND LATER

Table of Contents

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Toro XL Series Specifications

General IconGeneral
Fuel TypeGasoline
EngineBriggs & Stratton
StarterRecoil
Deck MaterialSteel
Speed SettingsVariable (various models)
Mulching CapabilityYes
Bagging CapabilityYes
Side DischargeYes
Warranty2-3 year limited warranty (varies by model)

Summary

Toro XL Lawn Tractor Service Manual

Specifications

General specifications for the Toro XL Lawn Tractor, including dimensions and system details.

XL Gear Drive

Procedures for the XL Gear Drive transaxle, covering removal, installation, and adjustments.

XL Hydrostatic Transaxles

Information and procedures for XL Hydrostatic Transaxles, including identification and troubleshooting.

Chassis

Front Axle Removal

Step-by-step instructions for removing the front axle assembly of the tractor.

Upper Steering Shaft Removal

Procedure for removing the upper steering shaft, specifically for models without tilt steering.

Steering Rack Removal

Detailed steps for removing the steering rack mechanism from the tractor.

Steering Assembly

Overview and component identification for the tractor's steering assembly.

Tilt Steering

Information related to the tilt steering mechanism.

Steering Shaft Removal (Tilt Steering)

Instructions for removing the steering shaft on tilt steering equipped models.

Steering Tower Removal

Procedure for removing the steering tower component.

Steering Tower Installation

Instructions for installing the steering tower.

Rear Body;Fender Assembly Removal

Steps for removing the rear body and fender assembly.

Installation of the Rear Body

Instructions for reinstalling the rear body assembly.

Electric PTO Clutch Removal

Procedure for removing the electric PTO clutch.

Electric PTO Clutch Installation

Procedure for installing the electric PTO clutch.

Electrical System

Relay

Details on the relay's purpose, location, operation, and testing procedures.

Solenoid

Information on the solenoid's purpose, operation, testing, and location.

Neutral Switch (Used on 1999 and Prior Lawn Tractors)

Purpose, location, operation, and testing of the neutral switch for older models.

PTO Switch

Purpose, location, operation, and testing of the PTO switch.

Neutral Switch (Used on 2000 and Later Lawn Tractors)

Purpose, location, and operation of the neutral switch for newer models.

Seat Switch

Purpose, location, operation, and testing of the seat switch.

KeyChoice Reverse Operating System

Details on the KeyChoice™ system for preventing reverse operation with PTO engaged.

KeyChoice Reverse Operating System Switch

Purpose, operation, and testing of the KeyChoice™ system switch.

Reverse Switch

Purpose and function of the reverse switch within the KeyChoice™ system.

KeyChoice Reverse Operating System Module

Information on the module's purpose, location, operation, and testing.

Electric PTO Switch

Purpose, location, operation, and testing of the electric PTO switch.

Electric PTO Clutch

Purpose, location, operation, testing, and troubleshooting of the electric PTO clutch.

Mower

32 Mower

Procedures specific to the 32-inch mower deck, including removal and installation.

38 Mower

Procedures specific to the 38-inch mower deck, including removal and installation.

44 Mower

Procedures specific to the 44-inch mower deck, including removal and installation.

32 Mower Brake Adjustment

Instructions for adjusting the brake mechanism on the 32-inch mower.

38 Mower Brake Adjustment

Instructions for adjusting the brake mechanism on the 38-inch mower.

44 Mower Brake Adjustment

Instructions for adjusting the brake mechanism on the 44-inch mower.

38 Mower with Electric PTO Clutch

Procedures for the 38-inch mower when equipped with an electric PTO clutch.

44 Mower with Electric PTO Clutch

Procedures for the 44-inch mower when equipped with an electric PTO clutch.

Replacing the Blade Drive Belt, 38 Mower with Electric PTO Clutch

Instructions for replacing the blade drive belt on a 38" mower with electric PTO.

Leveling 38 Mower from Side-to-Side

Procedure for ensuring the 38-inch mower blades are level side-to-side.

Front-to-Rear Blade Slope

Instructions for adjusting the front-to-rear blade slope on the mower.

Adjusting 38 Mower Front-to-Rear Blade Slope

Detailed steps for adjusting the front-to-rear blade slope on the 38-inch mower.

44 Mower with Electric PTO Clutch

Procedures for removing the 44-inch mower with an electric PTO clutch.

Installing 44 Mower

Instructions for installing the 44-inch mower deck.

Leveling 44 Mower from Side-to-Side

Procedure for ensuring the 44-inch mower blades are level side-to-side.

Adjusting 44 Mower Front-to-Rear Blade Slope

Detailed steps for adjusting the front-to-rear blade slope on the 44-inch mower.

Replacing the Blade Drive Belt, 44 Mower with Electric PTO Clutch

Instructions for replacing the blade drive belt on a 44" mower with electric PTO.

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