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Toshiba A90-0132 - User Manual

Toshiba A90-0132
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Modular Multi System
Service Manual
Air Conditioner - Multi Split Type System
A90-0132
HFC R407C

Table of Contents

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Summary

Introduction

Precautions

General safety and installation guidelines, avoiding specific locations, and R407C unit handling.

Components

Outdoor Unit Specifications

Specifications and models for outdoor units, including inverter and fixed-speed types.

Combined Outdoor Units

Details on combined outdoor units, their HP, models, cooling capacity, and connectivity.

Branching Joints and Headers

Lists various branching joints and headers with their model names, usage, and appearance details.

Summary

Operating Conditions

Specifies operating temperature ranges for cooling and heating, room temperature, and humidity.

Model and System Configuration Details

Covers model naming conventions, combined unit ranges, combination restrictions, and mode priority settings.

Outline of MMS (Modular Multi System)

Branching Options

Illustrates flexible branching configurations like line, header, and combined line/header branching for installation.

Key Features and Design

Highlights compact design, large capacity, advanced communication, self-diagnostics, high lift, multiple units, and intelligent control.

Parts Specifications

Indoor Unit Specifications

Detailed specifications for various indoor unit types, including model names, capacity codes, cooling, and heating capacities.

Outdoor Unit Specifications

Lists parts and specifications for outdoor units, covering compressors, valves, motors, sensors, and heaters.

Built-In Duct Indoor Unit Parts

Details specific parts for Built-In Duct indoor units (MM-B140, B112, B080, B056) including motors, sensors, and PCBs.

Ceiling Type Indoor Unit Parts

Lists parts for Ceiling Type indoor units (MM-C/CR series) like fan motors, sensors, control PCBs, and transformers.

High Wall Indoor Unit Parts

Details parts for High Wall indoor units (MM-K/KR series), including fan motors, capacitors, pulse motor valves, sensors, and PCBs.

Chassis Type Indoor Unit Parts

Lists parts for Chassis Type indoor units (MM-N series), such as fan motors, capacitors, pulse motor valves, sensors, and PCBs.

Low Wall Indoor Unit Parts

Details parts for Low Wall indoor units (MM-S/SR series), including fan motors, capacitors, pulse motor valves, sensors, and PCBs.

2-Way Cassette Indoor Unit Parts

Lists parts for 2-Way Cassette indoor units (MM-TU series), including fan motors, capacitors, pulse motor valves, sensors, and PCBs.

4-Way Cassette Indoor Unit Parts

Details parts for 4-Way Cassette indoor units (MM-U series), such as fan motors, capacitors, pulse motor valves, sensors, and PCBs.

Construction Views

Outdoor Unit Dimensions and Piping

Provides dimensional drawings, fixing bolt details, and piping connection details for outdoor units.

Built-In Duct Indoor Unit Dimensions

Shows dimensions, hanging bolt pitch, and installation space requirements for Built-In Duct indoor units.

Built-In Slim Duct Indoor Unit Dimensions

Provides dimensional drawings, air outlets, and installation details for the Built-In Slim Duct indoor unit.

Low Wall Indoor Unit Dimensions

Shows dimensions, hanging bolt pitch, and installation space requirements for Low Wall indoor units.

Chassis Indoor Unit Dimensions

Provides dimensional drawings, fixing locations, and air intake/outlet details for Chassis indoor units.

Ceiling Indoor Unit Dimensions

Shows dimensions, hanging bolt pitch, and installation space requirements for Ceiling indoor units.

High Wall Indoor Unit Dimensions

Provides dimensional drawings, piping holes, and installation space requirements for High Wall indoor units.

2-Way Cassette Indoor Unit Dimensions

Shows dimensions, ceiling openings, hanging bolt pitch, and installation space for 2-Way Cassette indoor units.

4-Way Cassette Indoor Unit Dimensions (MM-U056, MM-U080)

Provides dimensional drawings, duct sizes, and installation details for 4-way cassette indoor units.

4-Way Cassette Indoor Unit Dimensions (MM-U112, MM-U140)

Shows dimensions, duct sizes, and installation details for 4-way cassette indoor units.

Wiring Diagrams

Outdoor Unit Wiring Diagrams (Inverter)

Detailed wiring diagrams for inverter outdoor units, showing connections to components like compressors, fans, and control boards.

Outdoor Unit Wiring Diagrams (Fixed-speed 10 HP, 8 HP)

Wiring diagrams for fixed-speed outdoor units, detailing connections for compressors, fans, sensors, and control boards.

Outdoor Unit Wiring Diagrams (Fixed-speed 6 HP)

Wiring diagrams for 6 HP fixed-speed outdoor units, illustrating connections for key components and control boards.

Outdoor Unit Wiring Diagrams (Inverter Cooling Only)

Wiring diagrams specific to inverter outdoor units for cooling-only operation, showing component connections.

Outdoor Unit Wiring Diagrams (Fixed-speed Cooling Only)

Wiring diagrams for fixed-speed outdoor units in cooling-only mode, detailing component and control board connections.

Indoor Unit Wiring Diagrams (Built-In Duct)

Wiring diagrams for Built-In Duct indoor units, illustrating connections for fan motors, sensors, valves, and control PCBs.

Indoor Unit Wiring Diagrams (Ceiling)

Wiring diagrams for Ceiling Type indoor units, showing connections for fan motors, sensors, valves, and control boards.

Indoor Unit Wiring Diagrams (High Wall)

Wiring diagrams for High Wall indoor units, detailing connections to components like fan motors, sensors, and control PCBs.

Indoor Unit Wiring Diagrams (Chassis)

Wiring diagrams for Chassis indoor units, illustrating connections for fan motors, sensors, valves, and control boards.

Indoor Unit Wiring Diagrams (Built-In Slim Duct)

Wiring diagrams for Built-In Slim Duct indoor units, showing connections for fan motors, sensors, valves, and control PCBs.

Indoor Unit Wiring Diagrams (Low Wall)

Wiring diagrams for Low Wall indoor units, detailing connections to components like fan motors, sensors, and control boards.

Indoor Unit Wiring Diagrams (4-Way Cassette)

Wiring diagrams for 4-Way Cassette indoor units, illustrating connections for fan motors, sensors, valves, and control boards.

Indoor Unit Wiring Diagrams (2-Way Cassette)

Wiring diagrams for 2-Way Cassette indoor units, showing connections for fan motors, sensors, valves, and control PCBs.

Refrigerant Piping Systematic Drawings

Inverter Unit Heat Pump Piping

Systematic diagram of refrigerant piping for inverter outdoor units in heat pump mode, showing all components and flow.

Fixed-Speed Unit Heat Pump Piping (10;8 HP)

Systematic diagram of refrigerant piping for fixed-speed outdoor units (10/8 HP) in heat pump mode, detailing component connections.

Fixed-Speed Unit Heat Pump Piping (6 HP)

Systematic diagram of refrigerant piping for 6 HP fixed-speed outdoor units in heat pump mode, showing component flow.

Inverter Unit Cooling Only Piping (10;8 HP)

Systematic diagram of refrigerant piping for inverter outdoor units in cooling-only mode, illustrating component flow.

Fixed-Speed Unit Cooling Only Piping (10;8 HP)

Systematic diagram of refrigerant piping for fixed-speed outdoor units (10/8 HP) in cooling-only mode, showing component connections.

Combined Refrigerant Piping Systematic Drawings

Normal Heat Pump Operation (Cooling Mode)

Diagram showing refrigerant flow for a combined system in normal heat pump cooling mode, including indoor units and multiple outdoor units.

Emergency Operation (Inverter Unit Failure)

Shows refrigerant flow during emergency operation when the master inverter unit fails, with slave units operating.

Emergency Operation (Fixed-Speed Unit Failure)

Illustrates refrigerant flow during emergency operation when a fixed-speed unit fails, with other units compensating.

Refrigerant Recovery (Failed Outdoor Unit)

Diagram for refrigerant recovery from a failed outdoor unit in a multi-unit system, detailing the process for heat pump operation.

Refrigeration Cycle Schematic

Indoor Unit Refrigeration Details

Schematic showing refrigeration cycle components within indoor units, with tables for pipe sizes and PMV codes.

Outline of Control

Outdoor Unit Operation Modes

Describes outdoor unit operation sequences for start/stop and thermostat ON/OFF states, detailing component actions.

Outdoor Unit Control Details

Explains electronic expansion valve (PMV) control, pulse motor valve (PMV B) control, and cooling fan control logic.

Outdoor Unit Operational Controls

Covers heating fan control, capacity calculation, and oil level detection/control mechanisms for outdoor units.

Oil Management and Refrigerant Recovery

Details oil equalizing control between units and refrigerant/oil recovery control during operation for system health.

Release Valve and Compressor Control

Explains SV2 release valve control for gas balance and compressor case bypass, plus fixed-speed compressor release control.

Compressor Protection and Heating

Describes compressor winding heating control to prevent oil stagnation and crank case heater control for fixed-speed units.

IPDU (Inverter) Control Functions

Explains IPDU controls for inverter compressors, including current release, heat sink temp, over-current, and high pressure SW control.

Defrost Control Operation

Details the reverse heat defrost method, including conditions for starting, system operation, and completion of defrost.

Defrost, Cold Draft, and Heat Removal Controls

Covers defrost control details, cold draft prevention, and indoor unit heat exchanger heat removal operations.

Cautions and PMV Operation

Provides cautions for low ambient cooling operation and detailed instructions for handling Pulse Motor Valves (PMV).

Indoor Unit Control Functions

Explains indoor unit controls including power reset setup, operation selection, room temperature control, automatic capacity, and capacity correction.

Indoor Unit Operational Controls

Covers air volume control, freeze prevention, oil/refrigerant recovery, intermittent operation, and drain pump control for indoor units.

Indoor Unit Auxiliary Controls

Details auto louvre control, frequency fix operation, filter display, standby mode indicators, and central controller selection options.

Self Diagnostic Display Information

Outdoor Unit System Information Display

Explains system information displayed on the inverter unit via rotary switches, covering refrigerant type, capacity, and unit counts.

Outdoor Unit Operational Data Display

Details operational data displayed on each outdoor unit via switches, including check codes, compressor types, operation modes, and valve outputs.

Outdoor Unit Cycle Data Display

Explains outdoor cycle data displayed for fixed-speed units, covering check codes, compressor status, capacity, and oil level judgment.

Inverter Unit Information Display

Describes information displayed on the inverter unit for indoor communication, check codes, horsepower, demand commands, PMV opening, and sensor data.

Control Circuit Configuration

Indoor PC Board LED Indicators

Explains the function and display of LEDs on the indoor PC board (MCC-1361-01) for serial receive, serial send, alarm, and communication.

Remote Controller and PMV Functions

Describes remote controller standby display conditions and the indoor PMV full open/full close functionality.

Factory Switch Settings

Details factory default switch positions for indoor units (SW01-SW08) for functions like unit number, network address, and TA adjust.

Switch Setup Procedures

Provides tables for network address setup via DIP switch (SW02) and indoor unit HP setup via SW08.

Service PC Board Selection

Explains how to select the correct PC board (MCC-1361-01) based on model, switch settings, and jumper configuration.

Troubleshooting

Remote Controller Check Display

Guides on reading check codes and status from the remote controller, including standby modes and switch functions.

Remote Controller Check Code Interpretation

Explains how to interpret check codes and filter data displayed on the remote controller's 7-segment display.

Self-Diagnostic Function and Check Codes

Lists self-diagnostic check codes for indoor units, outdoor IPDU, inverter, and fixed-speed units with their corresponding causes.

Diagnostic Procedure for Check Code [04]

Provides a step-by-step procedure to diagnose and resolve the "Inverter serial signal short circuit" error.

Diagnostic Procedures for Check Codes [0 b] and [0 C]

Outlines diagnostic steps for "Drain pump fault" and "Indoor sensor (TA) short or open circuit alarm".

Diagnostic Procedures for Check Codes [11] and [12]

Provides diagnostic procedures for "Indoor fan motor short circuit alarm" and "Indoor PC board short circuit alarm".

Diagnostic Procedure for Check Code [14]

Outlines the diagnostic steps for the "G-Tr short circuit protective operation alarm".

Diagnostic Procedures for Check Codes [17], [18], [1 C]

Details diagnostic steps for "Current detection circuit alarm", "Outdoor heat exchanger sensor (TE) short circuit", and "Extension IC, EEPROM short circuit alarm".

Diagnostic Procedure for Check Code [1 d]

Provides a diagnostic procedure for the "Compressor error alarm".

Diagnostic Procedure for Check Code [1 F]

Outlines the diagnostic steps for "Compressor break down".

Diagnostic Procedure for Check Code [21]

Provides diagnostic steps for the "Inverter high pressure SW circuit alarm".

Diagnostic Procedure for Check Code [22]

Outlines the diagnostic steps for "High pressure protective operation".

Diagnostic Procedures for Check Codes [87] and [89]

Details diagnostic steps for "Missing phase" and "Indoor over capacity" errors.

Diagnostic Procedures for Check Codes [8 d] and [8 E]

Outlines diagnostic steps for "Reduction in the No. of connected outdoor units" and "Outdoor unit connection over limit".

Diagnostic Procedures for Check Codes [8 F], [93], [94]

Details diagnostic steps for "Server outdoor address incorrect", "Indoor TC1 sensor short circuit", and "Indoor TC2 sensor short circuit".

Diagnostic Procedure for Check Code [95]

Provides a diagnostic procedure for the "Indoor/outdoor communication short circuit" error.

Diagnostic Procedure for Check Code [96]

Outlines the diagnostic steps for "No. of connected indoor units over capacity".

Diagnostic Procedure for Check Code [97]

Provides diagnostic steps for the "Central management communication short circuit" error.

Diagnostic Procedure for Check Code [98]

Outlines the diagnostic steps for "Central management address set-up fault".

Diagnostic Procedure for Check Code [99]

Provides diagnostic steps for the "Remote controller serial signal circuit alarm".

Diagnostic Procedures for Check Codes [9 A] and [9 F]

Details diagnostic steps for "Indoor unit miswiring/misconnection" and "Refrigerant circulation amount shortage judgement".

Diagnostic Procedures for Check Codes [A0], [A1], [A2]

Outlines diagnostic steps for TD1, TD2, and TS sensor short circuit errors.

Diagnostic Procedure for Check Code [A6]

Provides diagnostic steps for the "Discharge temperature TD1 alarm".

Diagnostic Procedures for Check Codes [A7] and [AA]

Details diagnostic steps for "Suction temperature (TS) alarm" and "High pressure sensor (Pd) short circuit".

Diagnostic Procedure for Check Code [Ab]

Outlines the diagnostic steps for "Pressure sensor (Pd/Ps) miswiring".

Diagnostic Procedures for Check Codes [AE] and [AF]

Details diagnostic steps for "Low Hz time discharge temp. (TD1) alarm" and "Outdoor unit power source phase order miswiring".

Diagnostic Procedures for Check Codes [b4], [b5];[b6], [b9]

Outlines diagnostic steps for Ps sensor errors, external display faults, and indoor pressure sensor issues.

Diagnostic Procedure for Check Code [bb]

Provides diagnostic steps for the "Discharge temperature (TD2) alarm".

Diagnostic Procedure for Check Code [bd]

Outlines diagnostic steps for "Mg-SW protective operation".

Diagnostic Procedure for Check Code [bE]

Provides diagnostic steps for "Low pressure (Ps) protective operation".

Diagnostic Procedure for Check Code [d1]

Outlines the diagnostic steps for the "Master outdoor unit set-up alarm".

Diagnostic Procedures for Check Codes [d2] through [d6]

Details diagnostic steps for slave unit alarms, TH sensor, and oil temperature sensor errors (TK1, TK2, TK3).

Diagnostic Procedure for Check Code [d7]

Provides diagnostic steps for "Low oil level detection".

Diagnostic Procedure for Check Code [d8]

Outlines the diagnostic steps for "Oil temperature (TK1) detection alarm".

Diagnostic Procedure for Check Code [d9]

Provides diagnostic steps for the "Oil temperature (TK2) detection alarm".

Oil Tank Circuit Leakage;Blockage Check

Details a procedure to check for oil tank circuit leakage or blockage using interface PC board settings and temperature checks.

Diagnostic Procedure for Check Code [dA]

Outlines the diagnostic steps for "Abnormal overheat of heat sink".

Diagnostic Procedure for Check Code [db]

Provides diagnostic steps for "SV3C valve blockage detection".

Diagnostic Procedure for Check Code [dC]

Outlines the diagnostic steps for "SV3C valve leakage detection".

Diagnostic Procedure for Check Code [dd]

Provides diagnostic steps for "Outdoor PMV refrigerant leakage detection".

Diagnostic Procedures for Check Codes [dE] and [dF]

Outlines diagnostic steps for "Indoor address undefined" and "Outdoor address undefined" errors.

Diagnostic Procedures for Check Codes [E1] and [F0]

Details diagnostic steps for fixed-speed high pressure SW system alarms.

Diagnostic Procedure for Check Code [E5]

Provides diagnostic steps for the "Inverter IOL short circuit".

Diagnostic Procedures for Check Codes [E6] and [F1]

Outlines diagnostic steps for fixed-speed IOL and OCR alarms.

Segment Display and Emergency Stop Procedures

Explains the outdoor unit 7-segment display function and the procedure for checking and clearing emergency stop conditions.

Description of Functional Parts

Provides functional outlines and descriptions for key components like solenoid valves, check valves, PMV, sensors, and balancing pipes.

Back-up Operation

Emergency Operation for Compressor Failure

Details the procedure for emergency operation when one compressor fails, including DIP switch settings for back-up.

Emergency Operation for Failed Fixed-Speed Unit

Outlines emergency process for a failed fixed-speed unit and back-up setup for the inverter unit.

Emergency Operation for Failed Inverter Unit

Details the procedure for emergency operation when an inverter unit fails, including master unit selection and DIP switch settings.

Simple Setting for Outdoor Back-up (Cooling Season)

Describes a simplified method for outdoor back-up setup during cooling season when interface or circuit systems fail.

Forced Function of Oil Level Detection

Oil Tank Circuit Error Diagnostics

Details oil tank circuit errors, operation procedure, and oil level judgment results, including diagrams of peripheral circuits.

Refrigerant Pipe Installation

Leak Test Procedures

Outlines the procedure for leak testing refrigerant pipes, including pressure requirements, test methods, and leak location checks.

Vacuuming Process

Details the vacuuming process for refrigerant pipes, including pump requirements, duration, and checks for leaks.

Additional Refrigerant Charging Calculation

Explains how to calculate the amount of additional refrigerant needed based on pipe size and length, with an example calculation.

Additional Refrigerant Charging Method

Describes the method for charging additional refrigerant into the system, including hose connections and valve operations.

Additional Refrigerant Charging Chart

Provides a reference chart for calculating additional refrigerant amounts based on pipe diameter and length.

Trial Operation

Trial Operation Procedure Overview

Outlines the overall procedure for trial operation, including initial checks and implementation steps.

Initial Setup and Fan Operation Checks

Details checks for power supply, remote controller display, alarm codes, and fan operation during trial runs.

Cooling Operation Checks

Describes checks for cooling operation, including air discharge, circulation, temperature differences, voltage, current, and pressure.

Trial Operation Criteria

Defines criteria for normal operation based on temperature difference, current values, and operating pressures during trial runs.

Automatic Addressing Process

Explains the automatic addressing process between outdoor and indoor units, including timing, cautions, and conditions for reactivation.

Service Support: Pipe and Line Connection Check

Details a function to check refrigerant pipe and control line connections between indoor and outdoor units using interface PC board switches.

Service Support: Indoor Unit Start;Stop Control

Describes a function to start/stop indoor units collectively or individually from the outdoor unit via interface PC board switches.

Service Support: Trial Cooling Operation

Explains the function to collectively change indoor unit modes to trial cooling operation using interface PC board switches.

Service Support: Collective Indoor Unit Start;Stop

Details the function for collectively starting or stopping indoor units using interface PC board switches on the outdoor unit.

Service Support: Individual Indoor Unit Start;Stop

Explains the function to individually start or stop indoor units using interface PC board switches, referencing address tables.

Service Support: Alarm Clearing Functions

Describes methods to clear check code alarms from the remote controller and the inverter outdoor unit's interface PC board.

Service Support: Alarm Clearing via Reset and Remote ID

Details clearing alarms by power reset and identifying remote controllers connected to outdoor units.

Service Support: PMV Full Open;Close Functions

Explains manual PMV full open/close functions for both indoor and outdoor units via PC board operations.

Replacing the Compressor

Refrigerant Recovery for Failed Outdoor Unit

Details the method for recovering refrigerant from a failed outdoor unit in a multi-unit system, including notes on ratios and PMV status.

Refrigerant Recovery with Back-up Operation Utilized

Explains refrigerant recovery procedures when back-up operation is utilized, covering master unit selection and trial operation steps.

Modular Multi Service Valve Diagrams

Provides explanatory diagrams showing the open/close direction and position of service valves on modular multi systems.

Compressor Replacement Procedure Overview

Outlines the general steps for compressor replacement, from refrigerant recovery to charging.

Compressor Removal (Front Side)

Details the process for removing parts, extracting oil, and physically removing the compressor from the front of outdoor units.

Compressor Removal (MM-A0160 HX;CX)

Specific steps for removing parts, extracting oil, and removing the compressor for MM-A0160HX/CX outdoor units.

Compressor Removal (Rear Side)

Details the process for removing parts, extracting oil, and physically removing the compressor from the rear of outdoor units.

Compressor Installation and Post-Replacement Procedures

Covers installation of the new compressor, vacuuming, and refrigerant charging after replacement.

Compressor Removal for MM-A0160 HX;CX (Rear Side)

Specific steps for removing the compressor from MM-A0160HX/CX units, including parts removal and extraction of oil.

Compressor Installation and Post-Replacement Procedures (MM-A0160 HX;CX)

Details installation, vacuuming, and refrigerant charging for MM-A0160HX/CX units after compressor replacement.

Replacing the Interface PC Board

Interface PC Board Replacement Steps

Provides a step-by-step guide for replacing the interface PC board, including connector removal, jumper link cutting, and installation.

Exploded Views and Service Parts

Outdoor Unit Exploded View

An exploded view diagram of outdoor units with numbered parts for identification.

Outdoor Unit Parts List (MM-A0280 HT etc.)

A detailed list of service parts for outdoor units (MM-A0280HT, etc.), referencing part numbers and models.

Outdoor Unit Exploded View (MM-A0160 HX;CX)

An exploded view diagram for MM-A0160HX/CX outdoor units with numbered parts for identification.

Outdoor Unit Parts List (MM-A0160 HX;CX)

A detailed list of service parts for MM-A0160HX/CX outdoor units, referencing part numbers and models.

Outdoor Unit Electrical Parts Assembly Diagrams

Diagrams showing the assembly of electrical parts for various outdoor unit models.

Outdoor Unit Electrical Parts List

A detailed list of electrical parts for outdoor units, referencing part numbers and models.

Built-In Duct Indoor Unit Exploded View

An exploded view diagram of Built-In Duct indoor units with numbered parts for identification.

Ceiling Type Indoor Unit Parts List

A detailed list of service parts for Ceiling Type indoor units, referencing part numbers and models.

High Wall Indoor Unit Exploded View

An exploded view diagram of High Wall indoor units with numbered parts for identification.

High Wall Indoor Unit Parts List

A detailed list of service parts for High Wall indoor units, referencing part numbers and models.

Low Wall Indoor Unit Exploded View

An exploded view diagram of Low Wall indoor units with numbered parts for identification.

Built-In Slim Duct Indoor Unit Parts List

A detailed list of service parts for Built-In Slim Duct indoor units, referencing part numbers and models.

2-Way Cassette Indoor Unit Exploded View

An exploded view diagram of 2-Way Cassette indoor units with numbered parts for identification.

4-Way Cassette Indoor Unit Parts List (MM-U056, MM-U080)

A detailed list of service parts for 4-Way Cassette indoor units (MM-U056, MM-U080), referencing part numbers.

4-Way Cassette Indoor Unit Exploded View (MM-U112, MM-U140)

An exploded view diagram for 4-Way Cassette indoor units (MM-U112, MM-U140) with numbered parts for identification.

Ceiling Panel Parts List (RBC-U133 PG(W)-PE)

A list of parts for the ceiling panel (RBC-U133PG(W)-PE), referencing part numbers and descriptions.

Ceiling Panel Parts List (RBC-U264 PG;PGR(W)-E)

A list of parts for ceiling panels (RBC-U264PG/PGR(W)-E), referencing part numbers and models.

Ceiling Panel Parts List (RBC-U464 PG;PGR(W)-E)

A list of parts for ceiling panels (RBC-U464PG/PGR(W)-E), referencing part numbers and models.

Toshiba A90-0132 Specifications

General IconGeneral
BrandToshiba
ModelA90-0132
CategoryAir Conditioner
LanguageEnglish

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