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Toshiba RAS-10SKVR-E User Manual

Toshiba RAS-10SKVR-E
120 pages
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R410A
FILE NO. SVM-07036
SERVICE MANUAL
SPLIT TYPE
Indoor Unit Outdoor Unit
<High Wall, Heat Pump Type> <Heat Pump Type>
RAS-13SKV-E RAS-13SAV-E
RAS-16SKV-E RAS-16SAV-E
RAS-10SKVR-E RAS-10SAVR-E
RAS-13SKVR-E RAS-13SAVR-E
RAS-16SKVR-E RAS-16SAVR-E
March, 2007

Table of Contents

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Toshiba RAS-10SKVR-E Specifications

General IconGeneral
BrandToshiba
ModelRAS-10SKVR-E
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Precautions for Air Conditioners

General Public Use Safety Guidelines

Guidelines for power supply cord, servicing precautions, and unit maintenance safety.

New Refrigerant R410A Installation Precautions

Cautions regarding R410A refrigerant, impurity prevention, and special tool requirements.

Power Disconnection and High Voltage Safety

Procedure for disconnecting power and warnings about high voltage circuits.

Installation Location and Gas Vapor Hazards

Warnings against combustible gas locations and placement near heat sources.

General Warnings and Cautions for Installation

Warnings about modifying unit, weight bearing, grounding, and electrical work.

Air Conditioner Specifications

Unit Specifications Table

Detailed specifications for indoor and outdoor units, capacities, and electrical characteristics.

Operation Characteristic Curves

Graphs illustrating cooling and heating operation curves based on compressor speed.

Capacity Variation According to Temperature

Charts showing capacity variation based on outdoor temperature for cooling and heating.

Refrigerant R410A Handling and Installation

Safety During Installation and Servicing

Precautions for handling R410A refrigerant, tool usage, and leak prevention.

Refrigerant Piping Installation Materials

Specifications and requirements for copper pipes and joints used with R410A refrigerant.

Piping Material Processing and Flare Techniques

Procedures for cutting, deburring, and flaring pipe materials for refrigerant lines.

Flare Connecting Procedures and Tightening Torque

Precautions for flare connections, tightening torque values, and oil application.

Required Tools for R410A Installation

List of tools exclusive for R410A and their interchangeability with conventional tools.

Recharging of Refrigerant Procedure

Step-by-step guide for recharging refrigerant, including recovery, evacuation, and charging.

Cylinder Handling and Refrigerant Charging Method

Instructions on handling refrigerant cylinders (with/without siphon) and charging liquid refrigerant.

Brazing Filler Materials and Flux Requirements

Details on brazing filler materials, flux types, and their properties for pipe joining.

Piping Materials for Brazing and Nitrogen Gas Flow

Guidelines for brazing materials, flux usage, and preventing oxidation with nitrogen gas.

Construction Views and Dimensions

Indoor Unit Dimensions (RAS-10/13/16SKVR-E)

Detailed diagrams showing dimensions and parts of the indoor unit models.

Indoor Unit Dimensions (RAS-13/16SKV-E)

Detailed diagrams showing dimensions and parts of indoor unit models RAS-13SKV-E and RAS-16SKV-E.

Outdoor Unit Dimensions and Installation Clearances

Diagrams illustrating the dimensions and installation clearances for the outdoor unit.

Wiring Diagrams

Wiring Diagram for RAS-10/13 Series

Schematic wiring diagram for the RAS-10SKVR-E/RAS-10SAVR-E and RAS-13SKVR-E/RAS-13SAVR-E models.

Wiring Diagram for RAS-16 Series

Schematic wiring diagram for the RAS-16SKV-E/RAS-16SAV-E and RAS-16SKVR-E/RAS-16SAVR-E models.

Specifications of Electrical Parts

Indoor Unit Electrical Parts Specifications

List of electrical components for the indoor unit with their model names and specifications.

Outdoor Unit Electrical Parts Specifications

List of electrical components for the outdoor unit with their model names and specifications.

Refrigerant Cycle Diagrams

Refrigerant Cycle Diagram (RAS-10/13 Series)

Diagram illustrating the refrigerant flow and components for RAS-10/13 models.

Refrigerant Cycle Diagram (RAS-13/16 Series)

Diagram illustrating the refrigerant flow and components for RAS-13/16 models.

Refrigerant Cycle Diagram (RAS-16 Series)

Diagram illustrating the refrigerant flow and components for RAS-16 models.

Operation Data Table

Table showing operation data for cooling and heating modes, including pressure and temperature.

Control Block Diagrams

Indoor Unit Control Block Diagram

Block diagram showing the control flow and components of the indoor unit and remote controller.

Indoor Unit Control Block Diagram (RAS-16SKV-E)

Control block diagram for the RAS-16SKV-E indoor unit, detailing MCU functions and remote controller interface.

Indoor Unit Control Block Diagram (RAS-10/13SKVR-E)

Control block diagram for RAS-10SKVR-E and RAS-13SKVR-E indoor units, including air purifier.

Indoor Unit Control Block Diagram (RAS-16SKVR-E)

Control block diagram for the RAS-16SKVR-E indoor unit, showing MCU functions and remote controller interface.

Outdoor Unit Microcomputer Block Diagram

Block diagram of the outdoor unit's microcomputer, detailing its functions and connections.

Operation Description

Outline of Air Conditioner Control System

Overview of the capacity-variable system, indoor/outdoor unit control, and compressor control.

Role of Indoor and Outdoor Unit Controllers

Functions and responsibilities of the indoor and outdoor unit controllers in managing operations.

Operation Command Signal Contents

Details of serial signals exchanged between indoor and outdoor units for operation commands.

Detailed Operation Descriptions (Basic to Filter Indicator)

Descriptions of various operations like basic, cooling/heating, AUTO, DRY, fan motor control, and filter indicator.

Basic Operation Control Flow

Flowchart detailing the basic operation control, remote controller functions, and unit control.

Cooling/Heating, AUTO, and DRY Operation Modes

Explanation of cooling/heating, AUTO, and DRY operation modes, including temperature controls.

Indoor Fan Motor Control (Cooling Operation)

Details on controlling indoor fan speed in cooling mode, including manual and AUTO settings.

Indoor Fan Motor Control (Heating Operation)

Details on controlling indoor fan speed in heating mode, including cold draft prevention.

Outdoor Fan Motor Control Logic

Control logic for the outdoor fan motor based on temperature, compressor speed, and operation mode.

Capacity Control and Current Release Control

Explanation of capacity adjustment by compressor revolution and current release protection.

Protective Control by Indoor Heat Exchanger Temperature

Description of protective control based on indoor heat exchanger temperature for cooling and heating.

Defrost Control Operation and Conditions

Procedure and conditions for defrost operation in heating mode, including zone detection.

Louver Control Functions

Details on louver position control, air direction adjustment, and swing operation.

ECO Operation Mode Explanation

Explanation of the ECO operation mode for energy saving in cooling and heating.

Temporary Operation and Air Purifying Control

How to perform temporary operation and control the air purifying function.

Air Purifying Control Abnormality Detection

Detection methods for abnormalities in the air purifying function, indicated by the FILTER indicator.

Discharge Temperature Control Operation

Control operation for compressor speed based on discharge temperature to prevent errors.

Pulse Modulating Valve (P.M.V.) Control

Function of the P.M.V. in controlling refrigerant flow and its operation during various modes.

Self-Cleaning Function Purpose and Operation

Purpose and operation of the self-cleaning function to maintain indoor unit cleanliness.

Self-Cleaning Function Diagram and Release

Diagram of self-cleaning operation and procedures to cancel or set the function.

Remote-A or B Selection for Multiple Units

Procedure for selecting remote control mode (A or B) when two units are installed nearby.

Quiet and Comfort Sleep Modes

Explanation of Quiet mode for reduced noise and Comfort Sleep mode for energy saving.

Short Timer Functionality

Purpose and setting of the short timer for testing and trial operations.

One-Touch Comfort and Hi-POWER Modes

Description of One-Touch Comfort and Hi-POWER modes for automated and enhanced operation.

FILTER Indicator Functionality

Explanation of the FILTER indicator for air purifier maintenance and how to turn it off.

Auto Restart Function Setup

Procedure for setting the auto restart function to resume operation after power failure.

Canceling Auto Restart and Power Failure Timer

Steps to cancel auto restart and how power failure affects timer operations.

Remote Controller Functions Overview

Identification and basic functions of buttons on the remote controller.

Remote Control Operation Modes (One-Touch, Auto)

How to use One-Touch and Automatic operation modes via the remote controller.

Cooling/Heating/Fan Only Operation

Instructions for selecting cooling, heating, or fan-only operation and setting temperature/fan speed.

Dry Operation and Air Purifying Operation

Details on Dry mode for dehumidification and Air Purifying operation with plasma ionizer.

Hi-POWER, ECO, and Temporary Operation

Explanation of Hi-POWER, ECO for energy saving, and Temporary Operation.

Timer Operation Settings

Procedures for setting ON/OFF timers and everyday timers for automated operation.

Preset Operation and Auto Restart Operation

How to set preferred operations for future use and manage auto restart functionality.

Quiet and Comfort Sleep Operation Modes

Details on Quiet mode for low noise and Comfort Sleep mode for energy saving during sleep.

Sleep Timer Operation

How to set the sleep timer for automatic OFF operation.

Remote Controller Display Indicators and Functions

Explanation of various indicators and functions displayed on the remote controller.

Installation Procedure

Safety Cautions Before Installation

Safety precautions to be followed before installing the wireless remote controller and the unit.

Optional Parts and Accessories

List of optional parts, accessories, and installation parts included with the unit.

Installation and Servicing Tools for R410A

Information on new tools required for R410A installation and changes from R22 models.

Indoor Unit Installation Location Requirements

Guidelines for selecting an appropriate installation place for the indoor unit.

Drilling Holes and Mounting the Installation Plate

Procedure for drilling holes and mounting the installation plate for the indoor unit.

Mounting the Installation Plate and Electrical Work

Steps for securely mounting the installation plate and performing electrical work.

Wiring Connection Procedure for Indoor Unit

Step-by-step instructions for connecting the indoor unit's wiring cable.

Piping and Drain Hose Installation

Instructions for forming piping and installing the drain hose, including insulation.

Attaching Drain Cap and Hose

Procedure for attaching the drain cap and drain hose correctly to prevent leaks.

Connecting Pipes and Bending Radius Guidelines

Guidelines for connecting pipes and recommended bending radius for proper installation.

Securing Pipes and Drain Hose Installation

Instructions for binding pipes, arranging them, and ensuring proper drain hose installation.

Outdoor Unit Installation Place Precautions

Guidelines for selecting a suitable installation location for the outdoor unit and precautions.

Precautions for Adding Refrigerant

Guidelines for accurately adding refrigerant using a scale and liquid form.

Outdoor Unit Draining and Refrigerant Piping Connection

Procedure for draining water from the outdoor unit and connecting refrigerant pipes.

Flare Connection Tightening and Vacuum Pump Usage

Instructions for tightening flare connections and using a vacuum pump for evacuation.

Packed Valve Handling and Wiring Connection

Precautions for packed valve handling and connecting the power cord and cable.

Test Operation Procedures (Gas Leak Test)

Steps for performing a gas leak test and system test operation.

Auto Restart Setting and Remote Controller Selection

How to set Auto Restart and select remote controller mode (A/B).

Troubleshooting Guide

Troubleshooting Procedure Overview

Overview of troubleshooting steps, including initial confirmation, primary judgment, and LED diagnostics.

Precautions for Handling Inverter Components

Safety warnings and precautions when handling the new inverter (3DV Inverter) and its circuitry.

Precautions for Inspecting Outdoor Unit Control Section

Safety measures for inspecting the outdoor unit's control section, especially concerning high voltage.

Initial Confirmation and Non-Trouble Operations

Steps for confirming power supply, voltage, and identifying normal program operations.

Primary Judgment and Indoor Unit LED Diagnostics

Methods for primary judgment and interpreting self-diagnosis codes from indoor unit flashing LEDs.

Self-Diagnosis Using Remote Controller (Check Code)

Procedure for initiating self-diagnosis via the remote controller to retrieve check codes.

Troubleshooting - Block Distinction and Causes

Table correlating block distinctions and check codes with causes of operation failure.

Troubleshooting - Block Distinction and Actions

Table detailing block distinctions, causes, and recommended actions for troubleshooting.

Troubleshooting - Indoor Unit Power Issues

Flowchart for diagnosing 'Power is not turned on' issues in the indoor unit.

Troubleshooting - Indoor Unit Power Issues (Post-Board Replacement)

Confirmation procedure for indoor unit power issues after replacing the P.C. board.

Troubleshooting - Indoor Fan Motor Not Operating (Cooling)

Flowchart for diagnosing issues when only the indoor fan motor does not operate in cooling.

Troubleshooting - Indoor Fan Motor Not Operating (General)

Troubleshooting steps for indoor fan motor operation, applicable to RAS-16 Series.

Troubleshooting - Indoor Fan Motor Auto-Rotation (DC Fan)

Diagnosing why the indoor fan motor automatically rotates on power supply for DC fan models.

Troubleshooting - Indoor Fan Motor Auto-Rotation (AC Fan)

Diagnosing why the indoor fan motor automatically rotates on power supply for AC fan models.

Troubleshooting - Remote Controller Issues

Flowchart for diagnosing problems with the remote controller, including signal transmission.

Troubleshooting - Wiring Failures (Outdoor Unit)

Diagnosing wiring failures related to the outdoor unit not operating or stopping intermittently.

Troubleshooting - Check Codes 1C and 1E

Procedure for diagnosing check codes 1C (miswiring) and 1E (gas leakage, discharge temp error).

Troubleshooting - Air Purifier Function Check

Steps to check the functionality of the air purifier and its components.

Troubleshooting - Minus Ion Generator Function Check

Steps to check the functionality of the minus ion generator and its high-voltage output.

Outdoor Unit Inverter Assembly Diagnosis

Flowchart for diagnosing issues with the outdoor unit's inverter assembly, including fan motor and compressor.

Checking Main Parts - Indoor Unit P.C. Board

Procedures for checking the indoor unit's P.C. board, including operating precautions.

Checking Main Parts - Indoor Unit Procedures (RAS-10,13 Series)

Detailed check procedures for indoor unit issues, including power supply and motor checks.

Checking Main Parts - Indoor Unit Procedures (RAS-16 Series)

Detailed check procedures for indoor unit issues, including power supply and motor checks for RAS-16 Series.

Indoor Unit P.C. Board Layout and Sensor Characteristics

Layout of the P.C. board for RAS-10,13 Series and sensor resistance characteristics.

Outdoor Unit P.C. Board Layout and Sensor Characteristics

Layout of the P.C. board for RAS-16 Series and sensor resistance characteristics.

Checking Main Parts - Indoor Unit Components

Procedures for checking indoor unit parts like sensors, remote controller, and fan motors.

Checking Main Parts - Outdoor Unit Components

Procedures for checking outdoor unit components like compressor, fan motor, and sensors.

Checking Method for Capacitors and Diodes

Methods for checking electrolytic capacitors and diode blocks for proper functionality.

Judging Outdoor Fan Motor Condition

Steps to determine if the outdoor fan motor is good or bad based on resistance and rotation.

How to Replace Main Parts

Indoor Unit - Front Panel Replacement

Procedure for removing and replacing the front panel of the indoor unit.

Indoor Unit - Front Panel Reassembly

Instructions for reassembling the front panel, including plasma air purifier installation.

Indoor Unit - High Voltage Generator Replacement

Procedure for removing and replacing the high voltage generator and air ionizer.

Indoor Unit - Electric Parts Box Assembly Replacement

Procedure for removing and replacing the electric parts box assembly and its components.

Indoor Unit - Horizontal Louver and Evaporator Replacement

Steps for replacing the horizontal louver and the evaporator (heat exchanger).

Indoor Unit - Bearing Replacement

Procedure for removing and replacing the fan motor bearing and its base.

Indoor Unit - Fan Motor Replacement

Steps for removing and replacing the fan motor, including motor cover and band.

Indoor Unit - Cross Flow Fan Reassembly

Precautions and procedures for reassembling the cross flow fan and fan motor.

Microcomputer (P.C. Board) Replacement (RAS-10,13 Series)

Procedure for replacing the microcomputer P.C. board for RAS-10,13 Series.

Microcomputer (P.C. Board) Layout (RAS-16 Series)

Layout of the P.C. board for RAS-16 Series, showing component locations.

Outdoor Unit - Cabinet and Waterproof Cover Attachment

Procedure for attaching the waterproof cover and upper cabinet of the outdoor unit.

Outdoor Unit - Front Cabinet Replacement

Procedure for removing and attaching the front cabinet of the outdoor unit.

Outdoor Unit - Inverter Assembly Replacement

Procedure for checking and replacing the inverter assembly, including capacitor discharging.

Outdoor Unit - Control Board Assembly Replacement

Procedure for disconnecting and replacing the control board assembly and heat sink.

Outdoor Unit - Side Cabinet Replacement

Procedure for removing and attaching the right and left side cabinets of the outdoor unit.

Outdoor Unit - Fan Motor and Propeller Replacement

Procedure for replacing the fan motor and propeller, including flange nut tightening.

Outdoor Unit - Compressor and Reactor Replacement

Procedure for replacing the compressor and reactor, including pipe disconnection and tightening.

Electronic Expansion Valve Coil and Fan Guard Replacement

Procedure for replacing the electronic expansion valve coil and fan guard.

Sensor Replacement Procedures (TE, TS, TD, TO)

Instructions for attaching and replacing temperature sensors (TE, TS, TD, TO) with cautions.

Temperature Sensor Replacement Method and Parts

Detailed method for replacing temperature sensors and list of required service parts.

Exploded Views and Parts Lists

Indoor Unit Exploded View and Parts List (1)

Exploded view and part number list for the indoor unit components.

Indoor Unit Exploded View and Parts List (2)

Exploded view and part number list for additional indoor unit components.

Outdoor Unit Exploded View

Exploded view illustrating the components of the outdoor unit.

Outdoor Unit Parts List

List of part numbers and descriptions for the outdoor unit components.

P.C. Board Layout and Parts

Layout of the P.C. board and list of associated parts.

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