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Toshiba RAV-SP1604AT8-E User Manual

Toshiba RAV-SP1604AT8-E
143 pages
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R410A
PRINTED IN JAPAN, Apr., 2010 ToMo
FILE NO. A10-002
SERVICE MANUAL
SPLIT TYPE
OUTDOOR UNIT
<SUPER DIGITAL INVERTER>
RAV-SP1104AT8-E RAV-SP1104AT8-TR
RAV-SP1104AT8Z-E RAV-SP1104AT8Z-TR
RAV-SP1104AT8ZG-E RAV-SP1104AT8ZG-TR
RAV-SP1404AT8-E RAV-SP1404AT8-TR
RAV-SP1404AT8Z-E RAV-SP1404AT8Z-TR
RAV-SP1404AT8ZG-E RAV-SP1404AT8ZG-TR
RAV-SP1604AT8-E RAV-SP1604AT8-TR
RAV-SP1604AT8Z-E RAV-SP1604AT8Z-TR
RAV-SP1604AT8ZG-E RAV-SP1604AT8ZG-TR
RAV-SP1104AT7 RAV-SP1404AT7 RAV-SP1604AT7
RAV-SP1104AT7Z RAV-SP1404AT7Z RAV-SP1604AT7Z
RAV-SP1104AT7ZG RAV-SP1404AT7ZG RAV-SP1604AT7ZG

Table of Contents

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Toshiba RAV-SP1604AT8-E Specifications

General IconGeneral
BrandToshiba
ModelRAV-SP1604AT8-E
CategoryAir Conditioner
LanguageEnglish

Summary

General Information and Safety

Original Instruction and Definitions

Provides original instructions and defines key terms.

Qualified Installer and Service Person Qualifications

Details the necessary qualifications for installation and service personnel.

Protective Gear Requirements

Specifies necessary protective gear for various work tasks.

Safety Indications and Marks Explanation

Explains safety indications like DANGER, WARNING, CAUTION, and illustrated marks.

Air Conditioner Unit Warning Labels

Lists and explains warning labels found on the air conditioner unit.

General Safety Precautions and Warnings

Outlines critical safety precautions for operation and maintenance.

User Information, Declarations, and Disposal

Provides user explanations, conformity declarations, and disposal guidelines.

New Refrigerant R410A Safety and Handling

Details R410A refrigerant properties, safety, and handling precautions.

Required Tools and Equipment

Lists essential tools and equipment for R410A refrigerant systems.

Product Specifications

Indoor Unit Specifications

Detailed technical specifications for various indoor unit types.

Outdoor Unit Specifications

Detailed technical specifications for outdoor units.

Operation Characteristic Curves

Graphical representation of cooling and heating operation characteristics.

Installation and Piping Procedures

Outdoor Unit Construction Views and Dimensions

External views and dimensional data for the outdoor unit.

Outdoor Unit Refrigerating Cycle Diagram

Illustrates the refrigerating cycle diagram of the outdoor unit.

Wiring Diagrams

Provides wiring diagrams for the outdoor unit.

Electrical Parts Specifications

Lists specifications for electrical components of the outdoor unit.

R410A Refrigerant Handling and Safety

Covers R410A refrigerant properties, safety, and handling.

Refrigerant Piping Installation and Processing

Guidelines for installing and processing R410A refrigerant piping.

Refrigerant Tools and Procedures

Details required tools and procedures for refrigerant handling.

Brazing of Pipes

Information on brazing materials, flux, and methods.

Reusing Existing Piping Guidelines

Procedures and restrictions for reusing existing refrigerant pipes.

Final Installation Checks for Piping

Final checks required for piping after installation.

Handling Existing Pipes and Refrigerant Recovery

Guidance on handling existing pipes and recovering refrigerant.

Installation Conditions and Procedures

Covers pre-installation prep, pipe length, airtight tests, air purge, wiring, earthing, and test runs.

Outdoor Unit Installation Location and Space

Guidelines for selecting installation location and required clearance space.

Outdoor Unit Installation and Piping

Procedures for installing the outdoor unit base and connecting piping.

Refrigerant Piping Connection and Tightening

Instructions for connecting and tightening refrigerant pipes.

Air Purging and Airtight Testing

Procedures for air purging and performing airtight tests.

Valve Operation and Refrigerant Replenishment

Guides on valve operation and requirements for refrigerant replenishment.

Electrical Wiring Procedures

Guidelines and safety precautions for electrical wiring.

Earthing and Test Run Procedures

Importance of earthing and steps for conducting a test run.

Local Functions and Existing Pipe Handling

Functions requiring local implementation and handling existing pipes.

Appendix: Piping Reuse and Curing

Supplementary information on piping reuse and pipe curing methods.

Control Systems and Functions

Outdoor Unit Control Systems

Overview of the outdoor unit's control systems.

Outline of Main Control Functions

Explanation of primary control functions like PMV and temperature release.

Outdoor Fan Control

Details on how the outdoor fan speed is controlled in cooling and heating.

Coil Heating and Intermittent Operation Controls

Controls for coil heating, preventing short cycles, and current limits.

Protective and Release Control Functions

Functions for current release value shifting and high-pressure protection.

Defrost and High-Pressure Switch Controls

Control logic for defrost operations and high-pressure switches.

Troubleshooting and Diagnostics

Troubleshooting Overview (Wired Remote)

Summary of troubleshooting steps for wired remote controller systems.

Troubleshooting Overview (Wireless Remote)

Summary of troubleshooting steps for wireless remote controller systems.

Error Judgment Outline

Method for diagnosing errors based on unit LED indications.

Other Troubleshooting Issues (Non-Check Code)

Troubleshooting for issues not identified by standard check codes.

Remote Controller Monitor Function

How to use the remote controller's monitor function for sensor data.

Outdoor Unit Check Code List

List of check codes and their corresponding causes for outdoor units.

Indoor Unit Error Modes

Identifies error modes and causes detected by indoor units.

Outdoor Unit Error Modes

Identifies error modes and causes detected by outdoor units.

Controller Communication Error Modes

Troubleshooting for communication errors between controllers.

Outdoor Unit Check Code Diagnostic Procedures

Step-by-step diagnostic procedures for outdoor unit check codes.

Setup and Maintenance Procedures

Error History and Group Control Setup

Procedure to call error history and configure group control.

Indoor Unit Power-ON Sequence

Describes the sequence of operations during indoor unit power-on.

Outdoor Unit Settings and Functions

Covers DIP switch and jumper settings for outdoor unit functions.

Service Support Functions: LEDs and Switches

Utilizing LEDs and switches for maintenance checks.

LED Display Selection and Error Interpretation

Selecting LED displays and interpreting error codes.

Monitoring Sensor, Current, and Frequency Data

Displaying sensor values, current, frequency, and PMV opening.

Recommended Maintenance and Checks

Guidelines for regular maintenance and unit checks.

Service P.C. Board Replacement

Procedure for replacing the service P.C. board.

Component Replacement Procedures

Compressor Exchange Procedure

Step-by-step procedure for exchanging the compressor.

Outdoor Unit Disassembly and Reassembly

Procedures for detaching and attaching outdoor unit components.

Inverter Assembly Replacement

Procedure for removing and installing the inverter assembly.

Control Board Replacement (MCC-1599)

Procedure for replacing the interface control board (MCC-1599).

Fan-IPDU Board Replacement

Procedure for replacing the Fan IPDU board (MCC-1597).

Noise Filter Board Replacement

Procedure for replacing the noise filter board (MCC-1600).

Compressor IPDU Board Replacement

Procedure for replacing the compressor IPDU board (MCC-1596).

Fan Motor Replacement

Procedure for replacing the fan motor.

Compressor Lead and Pipe Removal

Steps for removing compressor leads and refrigerant pipes.

Compressor Mounting and Vacuuming

Procedure for mounting a new compressor and vacuuming the system.

PMV Coil and Fan Guard Replacement

Procedures for replacing the PMV coil and fan guard.

Exploded Views and Parts Lists

Outdoor Unit Exploded View and Parts List

Exploded view diagram and parts list for the outdoor unit.

Inverter Unit Exploded View and Parts List

Exploded view diagram and parts list for the inverter unit.

Warnings on Refrigerant Leakage

Concentration Limit Checks for Leakage

Critical checks for refrigerant concentration limits in rooms.

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