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Toshiba SUPER MMK-AP0073H (IN) User Manual

Toshiba SUPER MMK-AP0073H (IN)
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FILE NO. SVM-09059
PRINTED IN JAPAN, Dec.,2008 ToMo
SERVICE MANUAL
<High Wall Type>
MMK-AP0073H (IN)
MMK-AP0093H (IN)
MMK-AP0123H (IN)
MMK-AP0153H (IN)
MMK-AP0183H (IN)
MMK-AP0243H (IN)
This Service Manual describes contents of the new High Wall indoor unit.
For the outdoor unit, refer to the Manual with FILE NO. A03-009, A05-004, A05-015.
The service parts will be supplied by TCTC.
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Toshiba SUPER MMK-AP0073H (IN) Specifications

General IconGeneral
BrandToshiba
ModelSUPER MMK-AP0073H (IN)
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Caution

General Safety Warnings

Important safety information and precautions to be read before use.

Specific Safety Precautions

Details safety measures for assembly, electrical, ventilation, and repair work.

New Refrigerant (R410A) Handling

Safety and Installation Cautions for R410A

Highlights safety concerns and installation/service cautions specific to R410A refrigerant.

Pipe Material Specifications

Details specifications for copper pipes and joints used with R410A.

Tools and Equipment

Required Tools for R410A

Lists tools exclusive to R410A and their interchangeability.

Refrigerant Management

Refrigerant Recharge Procedure

Step-by-step guide for charging the correct amount of refrigerant.

Indoor Unit Construction Views

External Views and Dimensions

Provides detailed external views and dimensions of the indoor unit for model identification.

Wiring Diagram

Electrical Schematic

Presents the electrical schematic for the indoor unit, showing component connections.

Parts Information

Parts Rating Specifications

Details specifications for major indoor unit parts.

Identification of Indoor Unit Parts

Labels and describes the external parts of the indoor unit.

Remote Controller Operation

Remote Controller Display Elements

Explains the various indicators and symbols on the remote controller display.

Remote Controller Button Functions

Details the functions of each button on the remote controller for operation and setup.

Correct Air Conditioner Usage

Initial Setup and Requirements

Outlines initial setup steps and requirements before first-time operation.

Basic Operation Procedures

Explains how to start, stop, select modes, adjust air volume, and set temperature.

Wind Direction Adjustment

General Adjustment Guidelines

Provides guidelines for adjusting louvers for optimal air direction.

Specific Louver Adjustments

Details the procedure for adjusting horizontal and vertical louvers.

Timer Operation

Timer Function Types

Describes the three available timer operation types: OFF, Repeat OFF, and ON.

Setting and Canceling Timers

Provides step-by-step instructions for setting and canceling timer operations.

Installation Guidelines

Selecting the Installation Place

Details criteria for choosing an appropriate installation location.

Electrical Wiring Safety

Highlights critical safety precautions for electrical wiring installation.

Maintenance Procedures

Air Filter Cleaning

Explains how to clean the air filters when indicated.

Unit and Controller Cleaning

Provides instructions for cleaning the indoor unit and remote controller.

Unit Operations and Performance

Pre-Operation Checks

Lists essential checks to perform before operating the air conditioner.

Heating Operation Characteristics

Explains heating capacity, defrost operation, and protective measures.

Troubleshooting Common Symptoms

Outdoor Unit Troubleshooting

Lists common symptoms for the outdoor unit and their potential causes.

Indoor Unit Troubleshooting

Lists common symptoms for the indoor unit and their potential causes.

Error Confirmation and History

Error History Confirmation

Explains how to access and interpret error codes stored in the remote controller's history.

Test Run Procedure

Pre-Test Run Checks

Lists essential checks to perform before executing a test run.

Test Run Execution

Details the steps for performing test runs using wired and wireless remote controllers.

Comprehensive Troubleshooting Guide

Error Confirmation and History

Explains how to confirm errors and access the error history on the remote controller.

Check Code List and Interpretation

Provides a detailed list of check codes, their meanings, and troubleshooting steps.

Refrigerating Cycle Diagram

Component Functions and Connections

Outlines the function and connection details of key components in the refrigerating cycle.

Control System Overview

Control Specifications

Details specifications for power reset, mode selection, temperature control, and capacity control.

Applied Control Functions

Indoor Unit Function Setup

Explains how to set various functions for the indoor unit using a wired remote controller.

Remote Location Control Box Setup

Wiring and Setup for Control Box

Details wiring and setup procedures for the remote location ON/OFF control box.

Ventilating Fan Control

Remote Controller Operation

Explains how to operate the ventilating fan using the wired remote controller.

Wiring Diagram for Fan Control

Provides the wiring diagram for ventilating fan control.

Leaving-ON Prevention Control

Control Item Definitions

Defines the control items for the Leaving-ON prevention function.

Operation Procedure

Describes the steps for operating the Leaving-ON prevention control.

P.C. Board Specifications

Optional Switch/Connector Specifications

Details specifications for optional switches and connectors on the Wall-Type P.C. Board.

Troubleshooting Common Issues

Troubleshooting Summary of Operations

Summarizes common operational issues and their initial check items.

Troubleshooting Procedure Steps

Outlines the systematic steps for troubleshooting when a problem occurs.

Diagnostic Check Methods

Check Code List Details

Provides a comprehensive list of check codes, their display locations, and judging devices.

Remote Controller Error Diagnosis

Main Remote Controller Error Check

Details the procedure for confirming and checking errors using the main remote controller.

Central Control Remote Controller Error Check

TCC-LINK Central Controller Error History

Explains how to confirm error history using the TCC-LINK central control remote controller.

Check Code Displays and Locations

Remote Controller and Outdoor Unit Display Codes

Lists check codes and their display positions on remote controllers and outdoor units.

Component Servicing Procedures

Compressor Servicing Cautions

Provides cautions and procedures for servicing the compressor and its related components.

Fan Motor and Inverter Checks

Details checks for the external fan motor and inverter output.

Low-Pressure Protective Operation Troubleshooting

Cooling Season Troubleshooting

Specific troubleshooting steps for low-pressure protection during cooling.

Heating Season Troubleshooting

Specific troubleshooting steps for low-pressure protection during heating.

Oil Level Detection Protection Troubleshooting

Balance Pipe Valve and Sensor Checks

Procedure to check balance pipe valves and sensors for oil level detection issues.

Refrigerant Circuit Valve Checks

SV3A and SV3C Valve Leakage Checks

Details procedures for checking leakage in SV3A and SV3C valves.

SV3B and SV3E Valve Clogging Checks

Explains how to check for clogging in SV3B and SV3E valves.

SV3D Oil Return Circuit Clogging Check

Procedure to check for clogging in the oil return circuit from the oil separator.

TK1 Temperature Detective Circuit Error

TK1 Sensor and Connection Check

Procedure to check TK1 sensor installation, connection, and resistance.

TK2 Temperature Detective Circuit Error

TK2 Sensor and Connection Check

Procedure to check TK2 sensor installation, connection, and resistance.

TK3 Temperature Detective Circuit Error

TK3 Sensor and Connection Check

Procedure to check TK3 sensor installation, connection, and resistance.

TK4 Temperature Detective Circuit Error

TK4 Sensor and Connection Check

Procedure to check TK4 sensor installation, connection, and resistance.

Indoor Unit Addressing Errors

Duplicated Indoor Header Units Error

Troubleshooting for duplicated indoor header unit addresses.

Duplicated Outdoor Line Address Setup Error

Procedure for correcting duplicated outdoor line address setups.

Indoor Unit Group Configuration Errors

Duplicated Indoor Units with Priority Error

Troubleshooting for duplicated priority settings among indoor units.

Group Line in Individual Indoor Unit Error

Procedure for addressing errors in group line connectivity for individual indoor units.

Indoor Unit Setup Configuration

Indoor Group/Address Unset Error

Procedure for setting indoor group and addresses when unset.

Indoor Capacity Unset Error

Steps to set indoor unit capacity when it is unset.

Outdoor Unit Configuration and Connection Errors

Outdoor Capacity Unset Error

Procedure for setting outdoor unit capacity when it is unset.

Duplicated Central Control Addresses Error

Troubleshooting for duplicated central control addresses.

Quantity Over of Connected Outdoor Units Error

Procedure for addressing errors related to the quantity of connected outdoor units.

IPDU Quantity Error Troubleshooting

IPDU Quantity Error Diagnosis

Details the diagnosis and correction steps for IPDU quantity errors.

Communication Line Error Troubleshooting

AI-NET Communication Line Error

Troubleshooting steps for AI-NET communication line errors.

Extended IC Error Troubleshooting

Procedure for addressing Extended IC errors.

Discharge Temperature TD1 Sensor Error

TD1 Sensor Error Diagnosis

Troubleshooting steps for TD1 sensor errors, including valve and circuit checks.

High-Pressure Switch Actuation Troubleshooting

Cooling Operation Troubleshooting

Troubleshooting steps for high-pressure switch actuation during cooling.

Heating Operation Troubleshooting

Troubleshooting steps for high-pressure switch actuation during heating.

Indoor Fan Motor Error Troubleshooting

Fan Motor Rotation and Voltage Checks

Details checks for fan motor rotation, voltage, and RPM.

Outdoor Liquid Back Detection Error

PMV and Sensor Checks

Procedure to check PMV connectors, Pd/Ps sensor output, and balance pipe valves.

Gas Leak Detection TS Condition Error

TS1 Sensor and Valve Checks

Troubleshooting for TS1 sensor errors, including valve and coil checks.

Gas Leak Detection TD Condition Error

TD1/TD2 Sensor and Valve Checks

Procedure for checking TD1/TD2 sensor errors and SV4 valve circuits.

Discharge Temperature TD2 Error

TD2 Sensor and Valve Checks

Troubleshooting steps for TD2 sensor errors, including valve coil and connection checks.

4-Way Valve Operation Error

Valve Coil and Sensor Checks

Procedure to check 4-way valve coil connections and sensor characteristics.

High-Pressure Protective Operation Troubleshooting

Cooling Operation Troubleshooting

Troubleshooting steps for high-pressure protective operation during cooling.

Heating Operation Troubleshooting

Troubleshooting steps for high-pressure protective operation during heating.

Outdoor Fan IPDU Error

Fan IPDU and Motor Checks

Procedure to check fan IPDU, motor lock, and fixation.

G-Tr Short-Circuit Protection Error

Power, IPDU, and Compressor Checks

Troubleshooting steps for G-Tr short-circuit errors related to power, IPDU, and compressor.

Compressor Position Detection Circuit Error

Compressor Circuit and Wiring Checks

Procedure to check compressor connection, wiring, and grounding.

Communication Line Errors

AI-NET Communication Line Error Troubleshooting

Troubleshooting steps for AI-NET communication line errors.

Extended IC Error Troubleshooting

Procedure for addressing Extended IC errors.

Control Circuit Configuration

Indoor Controller Block Diagram

Illustrates the block diagram for the indoor unit's control circuit.

Wireless Remote Controller Connection

Indoor Unit Block Diagram with Wireless Controller

Shows the block diagram of the indoor unit when connected with a wireless remote controller.

How to Replace Main Parts

General Replacement Precautions

Provides crucial safety warnings and precautions before replacing parts.

Indoor Unit Front Panel Replacement

Front Panel Removal Procedure

Details the steps for removing the front panel of the indoor unit.

Electric Parts Assembly Replacement

Electric Parts Assembly Removal

Explains the procedure for removing the electric parts assembly.

PMV Motor and Horizontal Louver Replacement

PMV Motor Replacement Procedure

Details the steps for removing and replacing the PMV motor.

Horizontal Louver Removal Procedure

Explains how to remove the horizontal louver shaft.

Evaporator (Heat Exchanger) Replacement

Evaporator Removal Procedure

Details the steps for removing the evaporator (heat exchanger).

Bearing Replacement

Bearing Base and Bearing Removal

Explains how to remove the bearing base and bearing.

Fan Motor Replacement

Fan Motor Removal Procedure

Details the steps for removing the fan motor.

Cross Flow Fan Installation

Cross Flow Fan Reassembly

Provides instructions for correctly installing the cross flow fan and motor.

Service Indoor P.C. Board Replacement

Replacement Procedure Overview

Outlines the procedure for replacing the indoor P.C. board, including data backup and restoration.

Service P.C. Board Replacement Steps

Replacing the P.C. Board and Power ON

Details steps for replacing the P.C. board and powering on the unit.

DIP Switch Setting Method

DIP Switch Setting Details

Explains the method for setting DIP switches on the P.C. board.

Writing Setup Contents to EEPROM

EEPROM Data Writing Procedure

Provides instructions for writing setup data into the EEPROM.

Exploded Views and Parts List

Indoor Unit Exploded View and Parts List

Provides an exploded view and a list of parts for the indoor unit.

Indoor Unit Parts List (Models MMK-AP0153H, MMK-AP0183H, MMK-AP0243H)

Parts List for Specific Indoor Unit Models

Lists parts and their corresponding numbers for specific indoor unit models.

Indoor Unit Parts List (Models MMK-AP0073H, MMK-AP0093H, MMK-AP0123H)

Parts List for Specific Indoor Unit Models

Lists parts and their corresponding numbers for specific indoor unit models.

Indoor Unit Parts List (Models MMK-AP0153H, MMK-AP0183H, MMK-AP0243H)

Parts List for Specific Indoor Unit Models

Lists parts and their corresponding numbers for specific indoor unit models.

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