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Toss ROPEX RESISTRON RES-407 User Manual

Toss ROPEX RESISTRON RES-407
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19.11.07
RESISTRON
RES-407
GB
Important features
Microprocessor technology
Automatic zero calibration (AUTOCAL)
Automatic optimization (AUTOTUNE)
Automatic configuration of the secondary voltage and current ranges
(AUTORANGE, as of April 2005)
Automatic phase angle compensation (AUTOCOMP, as of April 2005)
Automatic frequency adjustment
Large current and voltage range
Electrically isolated analog input for set point selection with potentiometer or 0…10VDC
Electrically isolated 0…10VDC analog output for ACTUAL temperature
24VDC control signals for START, AUTOCAL and RESET with electrical isolation
Alarm function with fault diagnosis
Heatsealing band alloy and temperature range selectable as standard (as of June 2003)
Operating
Instructions
Exclusive Sales and Service:
www.tossheatseal.com
Toss Machine Components, Inc.
539 S. Main Street, Nazareth. PA 18064
Phone 610-759-8883 Fax 610-759-1766
E-Mail: info@tossheatseal.com
Exclusive Sales and Service:
www.tossheatseal.com
Toss Machine Components, Inc.
539 S. Main Street, Nazareth. PA 18064
Phone 610-759-8883 Fax 610-759-1766
E-Mail: info@tossheatseal.com
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Toss ROPEX RESISTRON RES-407 Specifications

General IconGeneral
BrandToss
ModelROPEX RESISTRON RES-407
CategoryController
LanguageEnglish

Summary

Safety and Warning Notes

Use

Guidelines for intended use of RESISTRON controllers for heatsealing bands.

Heatsealing Band

Importance of suitable heatsealing bands with positive temperature coefficient for reliable operation.

Impulse Transformer

Requirement for a suitable impulse transformer designed according to VDE/EN standards for proper control loop function.

Current Transformer PEX-W2/-W3

Use of original ROPEX current transformers is mandatory to prevent malfunction and ensure system integration.

Application

Principle of Operation

Description of the Controller

Accessories and Modifications

Overview of compatible accessories and peripheral devices for optimizing the RESISTRON temperature controller.

Technical Data

Dimensions

Installation

Installation Procedure

Steps for installing the RESISTRON temperature controller, emphasizing safety and proper wiring.

Installation Steps

Visual guide and steps for wiring the RESISTRON controller, impulse transformer, and heatsealing band.

Power Supply

Details on connecting the main power supply, circuit breaker, line filter, and relays for the RESISTRON controller.

Line Filter

Importance and specification of ROPEX line filters for EMC compliance and protection against line disturbances.

Current Transformer PEX-W3

Information on the PEX-W3 current transformer, its integration, and connection to the controller.

Auxiliary Voltage

Requirement for a 24VDC auxiliary voltage for isolated inputs/outputs of the RES-407 controller.

Wiring Diagram (Standard)

Standard wiring diagram illustrating connections for the RES-407 controller's inputs and outputs.

Wiring Diagram with Booster Connection (MOD 26)

Wiring diagram for connecting an external switching amplifier (booster) to the RES-407 controller.

Wiring Diagram with "Temp-erature Reached" Signal (MOD 40) or „Temp. OK" Signal (MOD 46)

Wiring diagrams for temperature status signals (MOD 40, MOD 46) on the RES-407 controller.

Startup and Operation

View of the Controller

Identification of terminals, LEDs, nameplate, and controls on the RESISTRON RES-407 controller.

Controller Configuration

Guidance on configuring the controller via DIP switches, coding switches, and plug-in jumpers for optimal operation.

Heatsealing Band

General information, burning-in process, and replacement procedures for heatsealing bands used with the controller.

Startup Procedure

Step-by-step guide for initial startup, calibration, and testing of the RESISTRON temperature controller.

Controller Functions

Indicators and Controls

Explanation of the LEDs and their states indicating controller operation, alarms, and calibration status.

Temperature Setting (Set Point Selection)

Methods for setting the desired heatsealing temperature using voltage input or a potentiometer.

Temperature Indication (Actual Value Output)

How the controller outputs the actual measured temperature as an analog signal for monitoring.

Automatic Zero Calibration (AUTOCAL)

Process and prerequisites for the automatic calibration function to match the controller to system signals.

"START" Signal (HEAT)

Function of the START signal to enable heating and comparison of set vs. actual temperature.

"RESET" Signal

How the RESET signal aborts cycles, stops measurements, and clears error messages.

Measuring Impulse Duration

Setting the duration of measuring impulses for specific application requirements.

Automatic Phase Angle Compensation (AUTOCOMP)

Function to compensate for phase angle displacement in special heatsealing applications.

Temperature Diagnosis

How the controller checks actual temperature against settable tolerance bands for fault detection.

Heatup Timeout

Monitoring the time taken for the actual temperature to reach 95% of the set temperature.

Diagnostic Interface/Visualization Software

Using the interface and software for system diagnostics and process visualization.

System Monitoring/Alarm Output

Features for fault diagnosis, selective error messages, and alarm indications via LED and output signal.

Error Messages

Detailed listing and explanation of error codes, their causes, and corrective actions.

Fault Areas and Causes

Identification of fault areas and their corresponding possible causes for troubleshooting.

Factory Settings

Maintenance

How to Order

Index

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