Toss ROPEX RESISTRON RES-407 User Manual

Page 2 RES-407
Contents
1 Safety and warning notes . . . . . . . . . . . . . . 3
1.1 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Heatsealing band . . . . . . . . . . . . . . . . 3
1.3 Impulse transformer . . . . . . . . . . . . . . 3
1.4 Current transformer PEX-W2/-W3 . . . . 3
1.5 Line filter . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Warranty provisions . . . . . . . . . . . . . . . 4
1.7 Standards / CE marking . . . . . . . . . . . 4
2 Application . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Principle of operation . . . . . . . . . . . . . . . . . 5
4 Description of the controller . . . . . . . . . . . 6
5 Accessories and modifications . . . . . . . . . 6
5.1 Accessories . . . . . . . . . . . . . . . . . . . . . 6
5.2 Modifications (MODs) . . . . . . . . . . . . . 7
6 Technical data . . . . . . . . . . . . . . . . . . . . . . 10
7 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.1 Installation procedure . . . . . . . . . . . . 12
8.2 Installation steps . . . . . . . . . . . . . . . . 13
8.3 Power supply . . . . . . . . . . . . . . . . . . . 14
8.4 Line filter . . . . . . . . . . . . . . . . . . . . . . 15
8.5 Current transformer PEX-W3 . . . . . . 15
8.6 Auxiliary voltage . . . . . . . . . . . . . . . . 16
8.7 Wiring diagram (standard) . . . . . . . . . 16
8.8 Wiring diagram with booster
connection (MOD 26) . . . . . . . . . . . . 17
8.9 Wiring diagram with "Temp-
erature reached" signal (MOD 40)
or „Temp. OK“ signal (MOD 46) . . . . 18
9 Startup and operation . . . . . . . . . . . . . . . . 19
9.1 View of the controller . . . . . . . . . . . . . 19
9.2 Controller configuration . . . . . . . . . . . 19
9.3 Heatsealing band . . . . . . . . . . . . . . . . 21
9.4 Startup procedure . . . . . . . . . . . . . . . 22
10 Controller functions . . . . . . . . . . . . . . . . . 24
10.1 Indicators and controls . . . . . . . . . . . 24
10.2 Temperature setting
(set point selection) . . . . . . . . . . . . . . 25
10.3 Temperature indication (actual value
output) . . . . . . . . . . . . . . . . . . . . . . . . 26
10.4 Automatic zero calibration
(AUTOCAL) . . . . . . . . . . . . . . . . . . . . 27
10.5 "START" signal (HEAT) . . . . . . . . . . . 28
10.6 "RESET" signal . . . . . . . . . . . . . . . . . 28
10.7 Measuring impulse duration
(as of April 2005) . . . . . . . . . . . . . . . . 29
10.8 Automatic phase angle
compensation (AUTOCOMP)
(as of April 2005) . . . . . . . . . . . . . . . . 29
10.9 Temperature diagnosis
(as of April 2005) . . . . . . . . . . . . . . . . 30
10.10 Heatup timeout
(as of April 2005) . . . . . . . . . . . . . . . . 31
10.11 Diagnostic interface/visualization software
(as of April 2005) . . . . . . . . . . . . . . . . 31
10.12 System monitoring/alarm output . . . . 31
10.13 Error messages . . . . . . . . . . . . . . . . . 32
10.14 Fault areas and causes . . . . . . . . . . . 37
11 Factory settings . . . . . . . . . . . . . . . . . . . . . 38
12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 39
13 How to order . . . . . . . . . . . . . . . . . . . . . . . . 40
14 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Toss ROPEX RESISTRON RES-407 Specifications

General

Brand	Toss
Model	ROPEX RESISTRON RES-407
Category	Controller
Language	English