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Toyota 1NZ-FE User Manual

Toyota 1NZ-FE
59 pages
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ENGINE - 1NZ-FE ENGINE
00REG01Y
00REG02Y
EG-2
1NZ-FE ENGINE
DESCRIPTION
The 1NZ-FE engine is a in-line, 4-cylinder, 1.5 liter, 16-valve DOHC engine.
The VVT-i (Variable Valve Timing-intelligent) system, DIS (Direct Ignition System) and ETCS-i (Electronic
Throttle Control System-intelligent) are used on this engine in order to realize high performance, quietness,
fuel economy and clean emission.

Table of Contents

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Toyota 1NZ-FE Specifications

General IconGeneral
Displacement1.5 L (1497 cc)
Compression Ratio10.5:1
Fuel SystemEFI (Electronic Fuel Injection)
Fuel TypeGasoline
Engine TypeInline 4-cylinder
Bore x Stroke75.0 mm x 84.7 mm
Maximum Power80 kW (107 hp) @ 6000 rpm
Maximum Torque141 Nm (104 lb-ft) @ 4200 rpm
Valve TrainDOHC, 16-valve, VVT-i
Oil Capacity3.7 L (3.9 US qt)

Summary

1NZ-FE ENGINE

Description

Details the 1NZ-FE engine's configuration and key systems like VVT-i, DIS, ETCS-i.

Engine Specifications

Valve Timing

Illustrates VVT-i operation angles for intake and exhaust valves relative to TDC/BDC.

Features of the 1NZ-FE Engine

Engine Proper Features

Lists features related to the engine's core construction and materials.

Valve Mechanism Features

Lists features related to the valve train components and systems.

Intake and Exhaust System Features

Lists features of intake and exhaust components, including manifold and catalytic converters.

Fuel System Features

Lists features of the fuel delivery system, including injectors and returnless system.

Ignition System Features

Lists features of the ignition system, highlighting DIS.

Engine Control System Features

Lists features of the engine's electronic control system.

Engine Proper Details

Cylinder Head

Describes injector placement, water jacket routing, and taper squish combustion chamber.

Cylinder Block

Discusses aluminum alloy construction and offset crankshaft effect on fuel economy.

Engine Component Details

Piston Construction

Details piston material, taper squish shape for combustion efficiency, and piston pins.

Connecting Rod Details

Explains connecting rod material and tightening bolts for weight reduction.

Crankshaft Configuration

Describes crankshaft pin/journal reduction, journals, balance weights, and sensor rotor integration.

Valve Mechanism

Valve Mechanism General

Covers shimless valve lifters, timing chain drive, and VVT-i system overview.

Camshaft Details

Details oil passages, VVT-i controller, and timing rotor for camshafts.

Timing Chain and Tensioner

Explains the roller type timing chain, lubrication, and tensioner mechanism.

Lubrication System

Lubrication System General

Outlines the lubrication circuit, oil pump, filter location, and VVT-i oil control.

Cooling System

Cooling System Diagram

Illustrates the flow of coolant through the engine, radiator, and heater core.

Engine Coolant Specifications

Intake and Exhaust System

Intake and Exhaust General

Covers plastic intake manifold, linkless throttle body, ETCS-i, and exhaust pipe ball joint.

Intake and Exhaust System Components

Air Cleaner System

Details the nonwoven air cleaner element and charcoal filter for emission control.

Throttle Body Operation

Explains the linkless throttle body and its DC motor control for throttle valve opening.

Intake and Exhaust System Design

Intake Manifold Design

Describes the plastic intake manifold's benefits for weight and intake temperature.

Exhaust Pipe and Muffler Design

Details the exhaust system components, including ball joints for construction and reliability.

Fuel System

Fuel System General

Covers fuel returnless system, plastic tank, fuel cut control, quick connectors, and injectors.

Fuel System Details

Fuel Returnless System Details

Explains how the integrated fuel filter, regulator, and pump reduce evaporative emissions.

Fuel Tank Construction

Describes the multi-layered plastic fuel tank construction for low permeability.

Ignition System

Ignition System General

Details the Direct Ignition System (DIS), coil-integrated igniters, and iridium spark plugs.

Ignition System Component

Spark Plug Specifications

Describes long-reach iridium-tipped spark plugs and their benefits for cooling and durability.

Charging System

Charging System Specifications

Lists specifications for the segment conductor type generator, including voltage and output.

Starting System

Starting System General

Differentiates between P type and PS type starters used in different regions.

Starting System Component

PS Type Starter Construction

Details the construction of the PS type starter using square conductors and permanent magnets.

Engine Control System

Engine Control System General

Lists the various systems managed by the engine control system (SFI, ESA, ETCS-i, VVT-i, etc.).

Engine Control System Functions

Starter Control Function

Explains starter operation and cranking hold function.

Engine Immobilizer System

Describes the function of the engine immobilizer system for security.

Diagnosis and Malfunctions

Explains how malfunctions are diagnosed and logged by the ECM.

Fail-Safe Mechanisms

Describes the fail-safe mechanisms of the ECM in case of sensor malfunctions.

Engine Control System Construction

Engine Control System Sensors

Lists various sensors used in the engine control system and their signals.

Engine Control System Actuators

Lists actuators controlled by the ECM and their functions.

Engine Control System Sub-Systems

Canister Pump Module

Details components related to the canister pump module.

Evaporative Emission Control

Outlines the evaporative emission control system.

Starter Control

Describes the starter control system and relays.

Cooling Fan Control

Explains the control of cooling fan operation.

Combination Meter

Mentions the combination meter receiving signals from the ECM.

Engine Control System Diagram

Layout of Engine Control System Components

Main Components of Engine Control System

Engine Control System Components List

Lists and describes the functions of the main components of the engine control system.

ECM Functionality

Describes the ECM's function as a 32-bit CPU for high-speed signal processing.

Air Fuel Ratio and Heated Oxygen Sensors

Sensor Output Characteristics

Explains the output characteristics and function of air fuel ratio and heated oxygen sensors.

Sensor Construction and Operation

Sensor Construction Types

Details the construction of planar and cup-type air fuel ratio and oxygen sensors.

Mass Air Flow Meter Operation

Describes the compact mass air flow meter and its built-in intake air temperature sensor.

Throttle Position Sensor

Throttle Position Sensor Output

Illustrates the output voltage of the throttle position sensor relative to valve opening angle.

Accelerator Pedal Position Sensor

Accelerator Pedal Sensor Output

Shows the output voltage of the accelerator pedal position sensor versus pedal angle.

ETCS-i (Electronic Throttle Control System-i)

ETCS-i System Overview

Introduces ETCS-i, its features, and control functions like IAC and cruise control.

ETCS-i Construction and Operation

Throttle Position Sensor in ETCS-i

Refers to the throttle position sensor details on page EG-34.

Throttle Control Motor Function

Describes the DC motor used for throttle control and ECM's duty ratio control.

ETCS-i Operation General

Explains how ECM drives the throttle control motor based on operating conditions.

ETCS-i Operation Modes

ETCS-i Non-Linear Control

Details non-linear throttle control for optimal opening based on driving conditions.

ETCS-i Idle Air Control

Explains ECM control of the throttle valve for ideal idle speed.

Fail-Safe of Accelerator Pedal Sensor

Accelerator Pedal Sensor Fail-Safe

Shows fail-safe operation for the accelerator pedal sensor with dual circuits.

Fail-Safe of Throttle Position Sensor

Throttle Position Sensor Fail-Safe

Describes fail-safe for the throttle position sensor and throttle control motor.

VVT-i System

VVT-i System General

Explains VVT-i system's function to control intake camshaft timing for economy and emissions.

VVT-i System Construction

VVT-i Controller Construction

Describes the VVT-i controller's construction and operation with oil pressure.

Camshaft Timing Oil Control Valve

Explains the oil control valve's role in applying hydraulic pressure to the VVT-i controller.

VVT-i System Operation

VVT-i Advance Operation

Details how advance signals from the ECM control oil pressure for timing advance.

VVT-i Retard Operation

Explains how retard signals from the ECM control oil pressure for timing retard.

VVT-i Hold Operation

Describes how the system holds the target valve timing once achieved.

Fuel Pump Control

Fuel Pump Control System Diagram

Illustrates the fuel pump control circuit, including airbag deployment signal.

Evaporative Emission Control System

EVAP System General Overview

Introduces the EVAP system's purpose, components, and leak check conditions.

EVAP System Diagram

EVAP System Component Functions

Lists and describes the functions of key EVAP system components like Canister and Purge VSV.

EVAP System Construction and Operation

Refueling Valve Operation

Details the construction and operation of the refueling valve during refueling and purge.

Fuel Inlet Fresh Air Line

Explains the fresh air line inlet changes and its function in the EVAP system.

EVAP System Component Details

Canister Pump Module Details

Describes the canister pump module's components and its role in leak detection.

EVAP System Operation

Purge Flow Control Operation

Explains ECM control of purge VSV duty ratio to regulate purge flow volume.

ORVR System Operation

Details the ORVR system's operation during refueling and pressure monitoring.

EVAP Leak Check Procedure

EVAP Leak Check General

Introduces the EVAP leak check operation and timing chart.

EVAP Leak Check Diagnostic Steps

Atmospheric Pressure Measurement for EVAP

Describes the process of measuring atmospheric pressure for EVAP leak checks.

EVAP Leak Check Pressure Measurement

0.02 in. Leak Pressure Measurement

Details the 0.02 in. leak pressure measurement procedure and DTCs.

EVAP Leak Check with DTCs

EVAP Leak Check with DTCs

Explains the EVAP leak check process and DTCs for small and gross leaks.

EVAP System Monitoring

Purge VSV Monitor Procedure

Describes the purge VSV monitor procedure and DTC P0441.

Cooling Fan Control

Cooling Fan Operation Modes

Details cooling fan operation based on coolant temperature and A/C status.

Cranking Hold Function

Cranking Hold System Diagram

Illustrates the system diagram for the cranking hold function.

Cranking Hold Function Operation

Cranking Hold Timing Chart

Shows the timing chart for the cranking hold function during engine starting.

Diagnosis and Fail-Safe

Diagnosis Service Tip

Provides instructions on how to clear stored DTCs.

Fail-Safe System Overview

Explains the fail-safe mechanisms of the ECM in case of sensor malfunctions.

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