Toyota 2001-2004 Corolla - Page 44

A62827
Lot No.
A62820
Overall Length
A62816
84 259
731610
A62823
Paint Mark
90
Front
A64030
–ENGINE MECHANICAL CYLINDER HEAD GASKET
14–119
2004 COROLLA (RM1037U)
47. INSTALL CYLINDER HEAD GASKET
(a) Place a new cylinder head gasket on the cylinder block
surface with the Lot No. stamp upward.
NOTICE:
 Pay attention to the installation direction.
 Place the cylinder head quietly in order not to damage
the gasket with the bottom part of the head.
48. INSPECT CYLINDER HEAD SET BOLT
(a) Using a vernier calipers, measure the length of cylinder
head bolt from the seat to the end.
Standard length: 146.8 – 148.2 mm (5.780 – 5.835 in.)
Maximum length: 148.5 mm (5.846 in.)
If the length surpasses the maximum, replace the bolt.
49. INSTALL CYLINDER HEAD SUB–ASSY
HINT:
The cylinder head bolts are tightened in 2 progressive steps.
(a) Apply a light coat of engine oil on the threads and under
the heads of the cylinder head bolts.
(b) Using a 10 mm bi–hexagon wrench, install and uniformly
tighten the 10 cylinder head bolts and plate washers, in
several passes, in the sequence shown.
Torque: 49 N⋅ m (500 kgf⋅cm, 36 ft⋅lbf)
(c) Make the front of the cylinder head bolt with paint.
(d) Retighten the cylinder head bolts 90 in the numerical or-
der shown.
(e) Check that the point marked bolts are moved at 90
angle.
50. INSTALL MANIFOLD STAY
(a) Install the manifold stay with 3 bolts.
Torque: 49 N⋅ m (500 kgf⋅cm, 36 ft⋅lbf)