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Toyota 8FGU 15 User Manual

Toyota 8FGU 15
227 pages
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PRINTED IN USA Pub. No. CU066
Pub. No. CU066
Pub. No. CU066
8FGU 15, 18, 20, 25, 30, 32
8FDU 15, 18, 20, 25, 30, 32
8FGCU 20, 25, 30, 32
Supplement
Supplement
8FGCU 20-32
8FGU/8FDU 15-32
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Toyota 8FGU 15 Specifications

General IconGeneral
Model8FGU15
Weight6, 350 lbs (2880 kg)
Load Capacity1500 kg
Power SourceInternal Combustion
Travel Speed (loaded/unloaded)18 km/h / 19 km/h
Lift Speed (loaded/unloaded)480 mm/s / 540 mm/s
Lowering Speed (loaded/unloaded)500 mm/s / 500 mm/s
Overall Width1150 mm

Summary

General Forklift Specifications

Vehicle Model Identification

Details various Toyota forklift models and their specifications.

Frame Numbering System

Explains the format and punching location for vehicle frame numbers.

Forklift Component Weights

Lists the weight of major forklift components in kg and lb.

Lubricant Recommendations

Specifies lubricants, quantities, and types for engine, transmission, and other systems.

Engine Service Information

Engine Exterior Views

Illustrates the external view of the 1DZ-III engine with diagrams.

Engine Performance Specifications

Provides key technical specifications for Gasoline and Diesel engines.

Engine Performance Curves

Displays graphical data for engine torque, power, and fuel consumption.

Engine Inspection and Adjustment

Outlines procedures for inspecting and adjusting engine idle speed and maximum speed.

Front Axle Repair Procedures

Dry Brake Model General Information

Shows general diagrams of the dry brake system for different ton series.

Front Axle Components Breakdown

Illustrates exploded views of front axle components for various models.

Axle Bracket and Housing Service

Details the removal and installation procedure for the front axle bracket and housing.

Mast System Service

V Mast Assembly Components

Provides component diagrams for the V Mast Assembly.

Mast Removal and Installation (Pn Model)

Describes the step-by-step removal and installation of the mast assembly.

Mast Disassembly and Reassembly

Details the procedure for disassembling, inspecting, and reassembling the mast.

Mast Chain Reassembly

Explains the reassembly procedure for the mast chain.

Cylinder Service and Repair

Lift Cylinder General Diagrams

Shows general diagrams of lift cylinders for various models.

Lift Cylinder Specifications

Lists specifications for lift cylinders and rear lift cylinders by model.

Lift Cylinder Components

Provides component diagrams for lift cylinders (V/Pn1-2, V/Pn3).

Lift Cylinder Removal and Installation

Details the procedure for removing and installing lift cylinders.

Tilt Cylinder General Information

Shows general diagrams of the tilt cylinder for Pn and Cu models.

Tilt Cylinder Components

Provides component diagrams for tilt cylinders.

Tilt Cylinder Removal and Installation

Details the procedure for removing and installing the tilt cylinder assembly.

Tilt Cylinder Disassembly and Reassembly

Outlines procedures for disassembling and reassembling the tilt cylinder.

Other Modifications and Systems

Body and Toe Board Service

Describes the removal and installation of the toe board for body access.

SAS/OPS System Functionality

Explains the SAS (System of Active Stability) function and related components.

Tilt Angle Sensor Service

Details the procedure for removing and installing the tilt angle sensor.

Special Service Tools and Standards

Special Service Tools (SST) List

Lists Special Service Tools (SST) with part numbers and applicable sections.

Service Standards and Specifications

Provides critical service standards, specifications, and torque values for various systems.

Forklift Wiring Diagrams

Introduction to Wiring Diagrams

Introduces the wiring diagram chapters and explains how to read them.

Electrical Wiring Routings and Relay Locations

Details electrical wiring routings, relay locations, and junction blocks for forklift systems.

System Circuit Diagrams

Provides system circuit diagrams and power source diagrams for various forklift functions.

Ground Point Identification

Lists ground points, their locations, and associated systems.

Power Supply Fuses and Links

Details fuse distribution and system assignments for power supply.

Connector Identification Guide

Illustrates connector shapes, terminal numbers, colors, and part numbers.

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