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Toyota 8FGCU30 User Manual

Toyota 8FGCU30
618 pages
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SECTION INDEX
NAME
SECTION
GENERAL
0
ENGINE - CHASSIS
1
4Y-E REPAIR
1.1
1DZ-II REPAIR
1.2
4Y-E LPG DEVICE REPAIR
1.3
TRANSMISSION (Pn1•2•3 / Cu2•3)
2
TRANSMISSION (Cu1 Ton Series)
2.1
PROPELLER SHAFT
3
DIFFERENTIAL
4
FRONT AXLE
5
REAR AXLE
6
STEERING
7
BRAKE
8
BODY
9
MATERIAL HANDLING SYSTEM
10
MAST
11
CYLINDER
12
OIL PUMP
13
OIL CONTROL VALVE
14
MINI LEVER - JOYSTICK
15
SAS / OPS
16
SSTLIST - SERVICE STANDARDS LIST
17
MULTIFUNCTION DISPLAY DX (OPTIONAL)
18
ELECTRICAL SYSTEM TROUBLESHOOTING [except Cu1]
19
ELECTRICAL SYSTEM TROUBLESHOOTING [Cu1 ton series]
19.1
WIRING DIAGRAM
E
SERVICE INFORMATION BULLETINS SIB

Table of Contents

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Questions and Answers:

Toyota 8FGCU30 Specifications

General IconGeneral
Model8FGCU30
CategoryForklifts
Engine TypeInternal Combustion
Load Capacity6, 000 lbs
Maximum Lift Capacity6, 000 lbs
Tire TypePneumatic
Fuel TypeGasoline/LPG
Power SourceInternal Combustion
Engine ModelToyota 4Y
Mast Type3-stage

Summary

GENERAL

BOLT & NUT TIGHTENING TORQUES

Details on identifying bolt strength classes and standard tightening torques for various fasteners.

ENGINE

ENGINE ASSY

Details on the engine assembly, including removal and installation procedures and torque specifications.

4Y-E REPAIR

ENGINE OVERHAUL (4Y-M)

Procedures for the overhaul of the 4Y-M engine, including components and disassembly.

FUEL SYSTEM (4Y-E)

Details on the 4Y-E fuel system, including components, removal, inspection, and adjustment.

1DZ-II REPAIR

TROUBLESHOOTING

Diagnostic procedures for common engine malfunctions and symptoms specific to the 1DZ-II engine.

ENGINE OVERHAUL

Comprehensive procedures for engine overhaul, including SSTs, components, and tune-up.

FUEL SYSTEM (4Y-M)

CARBURETOR

Schematic diagram, components, inspection, disassembly, and adjustment of the carburetor.

COOLING SYSTEM

WATER PUMP

Components, removal, inspection, installation, and disassembly procedures for the water pump.

LUBRICATION SYSTEM

OIL PRESSURE INSPECTION

Steps for inspecting and measuring engine oil pressure.

IGNITION SYSTEM (4Y-M)

IGNITION SYSTEM (4Y-E)

STARTING SYSTEM

CHARGING SYSTEM

APPENDIX

LPG DEVICE FOR 4Y-E ENGINE

ELECTRICAL TROUBLESHOOTING

Guidance for troubleshooting electrical issues, including connector handling, flow charts, and error codes.

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