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Toyota 8FGCU20 User Manual

Toyota 8FGCU20
618 pages
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SECTION INDEX
NAME
SECTION
GENERAL
0
ENGINE - CHASSIS
1
4Y-E REPAIR
1.1
1DZ-II REPAIR
1.2
4Y-E LPG DEVICE REPAIR
1.3
TRANSMISSION (Pn1•2•3 / Cu2•3)
2
TRANSMISSION (Cu1 Ton Series)
2.1
PROPELLER SHAFT
3
DIFFERENTIAL
4
FRONT AXLE
5
REAR AXLE
6
STEERING
7
BRAKE
8
BODY
9
MATERIAL HANDLING SYSTEM
10
MAST
11
CYLINDER
12
OIL PUMP
13
OIL CONTROL VALVE
14
MINI LEVER - JOYSTICK
15
SAS / OPS
16
SSTLIST - SERVICE STANDARDS LIST
17
MULTIFUNCTION DISPLAY DX (OPTIONAL)
18
ELECTRICAL SYSTEM TROUBLESHOOTING [except Cu1]
19
ELECTRICAL SYSTEM TROUBLESHOOTING [Cu1 ton series]
19.1
WIRING DIAGRAM
E
SERVICE INFORMATION BULLETINS SIB

Table of Contents

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Questions and Answers:

Toyota 8FGCU20 Specifications

General IconGeneral
Model8FGCU20
Load Capacity4, 000 lbs
TransmissionAutomatic
Engine TypeInternal Combustion
Fuel TypeLPG
Tire TypePneumatic
Mast Type3-Stage

Summary

GENERAL

Engine Exterior View

Visual overview of the engine's external components and layout.

Operational Tips

Essential guidelines for safe and effective operation, including safe handling and maintenance.

Circuit Tester

Information on using analog and digital circuit testers for measurements and troubleshooting.

ENGINE

Engine Main Parameters

Key specifications for gasoline and diesel engines, including output, torque, and fuel consumption.

Engine Assy

Detailed breakdown and procedures for engine assembly, removal, and installation.

Troubleshooting

Guidance on diagnosing and resolving common engine malfunctions and performance issues.

4Y-E REPAIR

Engine Performance Curves

Graphical representation of engine performance characteristics for 4Y engines.

Periodic Maintenance

Schedule and methods for routine inspection and replacement of engine parts.

Electrical Troubleshooting

Diagnostic procedures and flow charts for electrical system faults in 4Y-E.

1DZ-II REPAIR

Troubleshooting

Guidance on diagnosing and resolving common 1DZ-II engine malfunctions and performance issues.

Engine Overhaul

Detailed procedures for overhauling the 1DZ-II engine, including disassembly and reassembly.

Starting System

Information on the components, inspection, and installation of the starting system.

LPG Device for 4Y-E Engine

Engine Performance Curves

Graphical representation of engine performance characteristics for 4Y LPG engines.

Periodic Maintenance

Schedule and methods for routine inspection and replacement of LPG system parts.

Electrical Troubleshooting

Diagnostic procedures and flow charts for electrical system faults in LPG devices.

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