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Toyota 02-8FGF20 User Manual

Toyota 02-8FGF20
392 pages
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Operators Manual en
Manual del operador es
Manuel de l’opérateur fr
Fahrerhanduch de
Gebruikershandleiding nl
Publication No A5028-0EA05 PRINTED IN FRANCE
English
Spanish
French
German
Dutch
013010-G
02-8FGF15,18,20,25,30
02-8FDF15,18,20,25,30
32-8FGF15,18,20,25,30
62-8FDF15,18,20,25,30
52-8FDF20,25,30
02-8FGKF20
02-8FDKF20
02-8FGJF35
02-8FDJF35
52-8FDJF35
32-8FGJF35
TOYOTA Material Handling Europe

Table of Contents

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Toyota 02-8FGF20 Specifications

General IconGeneral
BrandToyota
Model02-8FGF20
CategoryForklifts
LanguageEnglish

Summary

Note to Operators and Supervisors

General Operating Precautions

Lists crucial safety and operational guidelines before starting the vehicle.

Safety Precautions

SAS Model Precautions and Features

Explains precautions and features specific to SAS models.

Automatic Forks Leveling Control

Describes the automatic forks leveling function and its operation.

Active Mast Front Tilt Angle Control

Details the active mast front tilt angle control features and limitations.

SAS and OPS System Functions

Active Mast Controls and Interlocks

Covers rear tilt speed, key-lift interlock, and steering synchronizer functions.

SAS and OPS System Failure Handling

Describes actions to take if SAS or OPS features fail and emergency procedures.

Operator Presence Sensing (OPS) System

Explains the OPS system, its functions, and travel/load handling operations.

OPS System Warnings and Auto Speed Control

OPS System Warnings and SAS/OPS Failure

Details return-to-neutral warnings and SAS/OPS controller abnormality warnings.

Auto Speed Control Functions

Explains auto speed control, indicators, and load sensing for acceleration prevention.

Understanding Warning Labels

Warning Label Components and Pictographs

Explains signal words, colors, pictographs, and text in warning labels.

Driving Controls and Instrument Panel

Driving Controls Layout

Illustrates and labels the primary driving controls like pedals, levers, and steering.

Instrument Panel Layout

Identifies and labels the various instruments and switches on the operator's panel.

Instrument Panel Details

Engine Warning Lamps

Vehicle Warning Lamps and Gauges

System Warning Indicators

Diagnosis Lamp and OK Monitor

Explains the diagnosis lamp and the optional OK monitor system indicators.

System Specific Warning Lamps

Multifunction Display Operation

Identifies the components and controls of the optional multifunction display.

Display Screen Information

Load Meter and System Indicators

Load Meter Display and Errors

Explains the load meter function, sensor errors, and usage.

Vehicle Status Indicators

Speed Alarm and Menu Settings

Customizing Speed Settings

Ignition and Lighting Controls

Basic Driving Levers and Switches

Turn Signal and Control Lever Operation

Explains the turn signal switch and the forward/reverse control lever.

Lift and Horn Controls

Lift Lever and Knob Switch Operation

Explains the operation of the lift lever and its knob switch.

Mast Tilt and Leveling Controls

Tilt Lever and Knob Switch

Describes the operation of the tilt lever and tilt lever knob switch.

Automatic Forks Leveling and Rear Tilt Speed

Explains automatic forks leveling and active mast rear tilt speed control.

Fork Leveling and Attachment Controls

Automatic Fork Leveling Switch and Control

Details the automatic fork leveling switch and its control functions.

Advanced Lever Controls

Lift Tilt Lever Operation

Explains the operation of the lift tilt lever for raising and tilting.

Fork Leveling and Load Meter

Steering and Braking Controls

Body Components and Operator Controls

Seat Belt and Fabric Seat Features

Toyota DPF-II System Handling

DPF System Operation and Warnings

DPF System Display and Indicators

Explains the DPF system's display indicators and their meanings.

DPF Regeneration Method and Cautions

Details the DPF regeneration process, including methods and safety cautions.

DPF Regeneration Procedures

DPF Regeneration Operation Steps

Provides a step-by-step guide for performing DPF regeneration.

DPF AC Cable and Pre-Operation Checks

Pre-Operation Checks and Walk Around Inspection

Details essential pre-operation checks and visual walk-around inspections.

Vehicle Inspection Procedures

Under Vehicle and Tire Inspections

Covers checks beneath the vehicle, tire pressure, damage, and hub nut tightness.

Fluid Level Checks

Fluid Additions and Brake System Checks

Brake Fluid and Pedal Inspections

Details how to inspect brake fluid level and brake pedal play.

Brake, OPS, and Fuel System Checks

Engine and Drive System Inspections

Engine and Load Handling Inspections

Details engine, load handling system, and clutch inspections.

Brake, Steering, and SAS System Inspections

Covers brake effectiveness, steering wheel, steering, and SAS system inspections.

Vehicle Storage and Weekly Maintenance

Weekly Maintenance Items

Lists and explains items for weekly (40-hour) maintenance checks.

Weekly Maintenance: Battery and Oil Systems

Self Servicing: Tire Changes

Self Servicing: Fluids and Fuses

Self Servicing: Fuel and Battery Maintenance

Name Plate and Lubrication Guide

Lubrication Chart and Intervals

Provides a detailed chart of lubrication points and service intervals.

Periodic Maintenance Schedule

Periodic Maintenance Overview

Outlines the schedule for periodic inspections and maintenance.

Detailed Periodic Maintenance Table

Engine and Fuel System Maintenance

Details inspection and maintenance for engine, fuel, and lubrication systems.

Cooling, Drivetrain, and Wheel Maintenance

Covers maintenance for cooling, drivetrain, and wheel systems.

Periodic Maintenance: Braking and Load Handling

Braking System and Backing Plate Checks

Details periodic checks for the brake system and backing plate.

Load Handling System Components

Covers inspection of forks, mast, lift bracket, chains, and attachments.

Periodic Maintenance: Hydraulic, Steering, Electrical

Hydraulic System Checks

Details periodic inspections for the hydraulic system components.

Steering, Electrical, and Battery Systems

Covers inspections for steering, electrical systems, and battery.

Periodic Maintenance: Safety and Special Systems

Battery, Preheater, DPF, and Safety Devices

Details periodic checks for battery, preheater, DPF muffler, and safety devices.

SAS System Inspection

Explains the inspection procedures for the SAS system.

Periodic Maintenance: OPS, Cabin, and Body

OPS System and Seat Component Checks

Covers periodic inspections for the OPS system and seat components.

Service Data: Adjustment Values

LPG Device Components and Operation

LPG Forklift Operation: Starting and Parking

LPG Tank Parts and Engine Starting

Details LPG tank related parts and engine starting procedures for LPG/Gasoline models.

LPG Forklift: Tank Change and Engine Hood

LPG Forklift: Engine Hood Closing and Tank Removal/Installation

LPG Properties and Safety Precautions

LPG Forklift Safety Precautions

Outlines strict safety precautions for operating and maintaining LPG forklifts.

LPG Forklift Inspection Schedule

Wheel and Tire Specifications

Toyota Wireless Information System (T.W.I.S.) Safety

T.W.I.S. Safety and Optimax Specifications

Automatic Lift Control (A.L.C.) Principle

Explains the principle of the Automatic Lift Control (A.L.C.) system.

Optimax Truck Operation: Starting and Stopping

Starting the Truck Procedure

Details the steps for starting the truck using the ignition and PIN code.

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