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Toyota 02-8FDF30 User Manual

Toyota 02-8FDF30
392 pages
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Operators Manual en
Manual del operador es
Manuel de l’opérateur fr
Fahrerhanduch de
Gebruikershandleiding nl
Publication No A5028-0EA05 PRINTED IN FRANCE
English
Spanish
French
German
Dutch
013010-G
02-8FGF15,18,20,25,30
02-8FDF15,18,20,25,30
32-8FGF15,18,20,25,30
62-8FDF15,18,20,25,30
52-8FDF20,25,30
02-8FGKF20
02-8FDKF20
02-8FGJF35
02-8FDJF35
52-8FDJF35
32-8FGJF35
TOYOTA Material Handling Europe

Table of Contents

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Toyota 02-8FDF30 Specifications

General IconGeneral
BrandToyota
Model02-8FDF30
CategoryForklifts
LanguageEnglish

Summary

Before Initial Operation - Safety Guidelines

Vehicle Familiarization

Understand vehicle operation, components, safety devices, and caution plates.

Safe Driving and Workplace Awareness

Learn safe driving points, traffic rules, and work area precautions.

Operational Safety Precautions

Wear appropriate attire; avoid live electric lines; perform checks; warm up engine.

Load Handling and Travel Safety

Avoid forward tilt, traveling with elevated load, and overloading.

Precautions for SAS Models

SAS System Overview and Features

Check caution plate, do not modify SAS, contact dealer for issues. Details on rear stabilizer and fork leveling.

Active Mast Front Tilt Angle Control

Explains mast tilt angle control based on load/height, with cautions.

SAS Model Specific Operations

SAS and OPS System Failure & Emergency Action

SAS Feature Failure Indicators

Lists symptoms indicating SAS failure (e.g., diagnosis lamp, error codes).

Emergency Action and Dealer Contact

Procedures for emergency situations and contacting dealer for repairs.

Operator Presence Sensing (OPS) System

OPS System Overview and Function

System prevents operation if operator is not seated.

Travel and Load Handling OPS Functions

Explains how OPS affects traveling and load handling.

OPS System Warnings and Operation

SAS/OPS Controller Abnormality Warning

How to identify and respond to SAS/OPS system malfunctions.

Auto Speed Control Functions (Option)

Speed Limiters and Acceleration Control

Explains maximum speed limiter and acceleration limiter functions.

Speed Control Features

Understanding Warning Labels

Driving Controls and Instrument Panel Layout

Vehicle Instruments and Meters

Combination Meter Overview

Description of gauges and warning lamps in the combination meter.

Engine Warning Lamps

System and Operational Warning Lamps

OPS Lamp Operation

Indicates OPS system status; warnings for malfunctions.

Vehicle Status Indicators

Diagnosis Lamp Functionality

Alerts to system abnormalities via lamp and error codes.

Brake Warning Lamp

Alerts to engaged parking brake or low brake fluid level.

System Warning Lamps and Multifunction Display

Multifunction Display Screens and Operation

Standard Screen and Torque Converter Temp

Shows vehicle speed, torque converter temp, and odometer/trip data.

Load Meter and System Error Indicators

Load Meter Sensor Error Display

Indicates malfunctions in the load meter sensor.

Diagnosis Indicator for Abnormalities

Alerts to system abnormalities with sound and error content display.

Speed Control and Warning Indicators

Parking Brake and Torque Converter Warnings

Warnings for parking brake engagement and overheating torque converter.

Speed Alarm Settings and Menu Navigation

Over-Speed Alarm Functionality

Alerts operator when set traveling speed is exceeded.

Speed Control Configuration Screens

Low Speed Setting Screen Configuration

Setting up maximum speed levels for low speed function.

Over-Speed Alarm Setting Screen

Configuring the speed threshold for the over-speed alarm.

Ignition Switch and Lighting Controls

Vehicle Operation Levers and Controls

Fork and Lift Controls

Lift Lever Operation

Raising and lowering forks, speed adjustment.

Key-Lift Interlock Function

Prevents fork descent without ignition ON or operator seated.

Mast Tilt Controls and Leveling

Tilt Lever Operation

Tilting the mast forward and backward, speed adjustment.

Automatic Forks Leveling Control

Automatically stops forks horizontally when tilting mast.

Mini Lever Controls (Option)

Fork and Attachment Control Systems

Forks Leveling Control (Forward/Backward Tilt)

Automatic horizontal stopping of forks during tilt.

Load Meter Switch and Attachment Lever

Displays load weight and operates attachments.

Advanced Lever Controls

Joy Stick Control Lever and Lift Tilt Lever

Joystick controls for travel and lift/tilt functions.

Fork Leveling and Load Measurement

Forks Leveling Control Details

Specifics for forward and backward tilt leveling.

Load Meter Display and Attachment Lever

Displays load weight and operates attachments.

Parking Brake and Steering Adjustments

D2 Pedal Option and Operator Seating

Operator's Seat and Restraint System

Importance of seat and seat belt for safety and proper operation.

Seat Belt Usage and Fabric Seat Adjustments

Seat Belt Fastening and Safety

Proper use of seat belt for safety during operation and tip-overs.

Cabin Heating, Defrosting, and DPF System

DPF System Display and Regeneration

DPF System Display Indicators

Explains trapping, alarm, and regeneration indicator lamps.

DPF Regeneration Procedure

Steps for performing DPF regeneration.

DPF Regeneration Cautions

Safety precautions and warnings related to DPF regeneration.

DPF Regeneration Operation Details

DPF Regeneration Procedure Steps

Step-by-step guide for regeneration process.

DPF Regeneration Cautions and Notes

Important cautions and notes during regeneration.

Soot Combustion Interruption

Procedure for safely interrupting soot combustion.

Fluid Level Checks

Engine Coolant Level Check

How to check and add engine coolant.

Fluid Addition and Brake System Checks

Brake Fluid and Pedal Inspections

Checking brake fluid level and brake pedal operation.

Vehicle Operation Checks

Engine and Load Handling System Checks

Engine Inspection and Exhaust Gas Check

Checking engine operation, sound, and exhaust color.

Load Handling System Inspection

Checking forks, mast, chains, and lever operation.

Steering and SAS System Inspection

Steering Wheel and System Inspection

Checking steering wheel play, looseness, and SAS system function.

SAS System Inspection Details

Ensuring SAS system functions correctly, including mast stopping.

Tire Maintenance and Replacement

Fuel System and Battery Maintenance

Understanding the Name Plate and Lubrication Chart

Periodic Maintenance Schedule and Genuine Parts

Periodic Maintenance Overview

Explains the necessity of periodic maintenance and its cycles.

Periodic Replacement Table

Table detailing replacement intervals for parts.

Detailed Periodic Maintenance - Engine and Systems

Engine Inspection and Basic Components

Checks for engine starting, noise, acceleration, and core components.

Detailed Periodic Maintenance - Drivetrain and Wheels

Power Transmission System Maintenance

Checks for differential, torque converter, and transmission.

Detailed Periodic Maintenance - Brakes, Load Handling, and Attachments

Load Handling System Maintenance

Checks for forks, mast, lift bracket, rollers, and chains.

Detailed Periodic Maintenance - Hydraulic and Electrical Systems

Detailed Periodic Maintenance - Safety Devices and SAS

SAS System Inspection and Maintenance

Checking SAS operation, sensors, parts, and harness.

Service Data - Adjustment Values and Lubricants

Adjustment Value Table - Torque and Specific Gravity

Key torque values and battery specific gravity.

Lubricant Capacities and Types by Model

Table listing lubricant types and capacities for different models.

LPG Device Components and Fuel Switch

Safety Warnings and T.W.I.S. Precautions

Dangers of Radio Wave Interference and Fire/Explosion

Warnings about T.W.I.S. interference with medical equipment and fire risks.

Optimax Specifications and Truck Starting/Stopping

Automatic Lift Control (A.L.C.) Principle

How A.L.C. proportionally increases engine speed with lever movement.

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