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Toyota 02-8FDJF35 User Manual

Toyota 02-8FDJF35
392 pages
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Operators Manual en
Manual del operador es
Manuel de l’opérateur fr
Fahrerhanduch de
Gebruikershandleiding nl
Publication No A5028-0EA05 PRINTED IN FRANCE
English
Spanish
French
German
Dutch
013010-G
02-8FGF15,18,20,25,30
02-8FDF15,18,20,25,30
32-8FGF15,18,20,25,30
62-8FDF15,18,20,25,30
52-8FDF20,25,30
02-8FGKF20
02-8FDKF20
02-8FGJF35
02-8FDJF35
52-8FDJF35
32-8FGJF35
TOYOTA Material Handling Europe

Table of Contents

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Toyota 02-8FDJF35 Specifications

General IconGeneral
Model02-8FDJF35
Load Capacity3500 kg
Lift Height3000 mm
Fuel TypeDiesel
Power SourceInternal Combustion Engine
TransmissionAutomatic
Weight4500 kg
Tire TypePneumatic
CategoryForklift
Engine Type4-Cylinder Diesel

Summary

Note to Operators and Supervisors

Before Initial Operation

SAS Model Precautions and Features

Specific safety notes and descriptions of features for SAS equipped models.

OPS System Overview

Overview of the Operator Presence Sensing system.

Travel & Load Handling OPS Functions

How the OPS system affects vehicle travel and load handling operations.

Auto Speed Control Functions (Option)

Explanation of the optional auto speed control system.

Caution Plates

Importance and location of caution plates on the vehicle.

Warning Labels

Main Components and Driving Controls

Main Components Identification

Identification of major physical parts of the forklift.

Driving Controls and Instrument Panel

Overview of the vehicle's controls and dashboard layout.

Instruments Overview

Combination Meter and Warning Lamps

Details on the arrangement and function of the combination meter and warning lamps.

Multifunction Display (Option)

Load Meter System

Indicator Lights and Warnings

Parking Brake Warnings

Warnings related to parking brake engagement and disengagement.

Over-speed Alarm & Setting Menu

Over-speed Alarm Function

Alarm notification when the set traveling speed is exceeded.

Switches and Levers Overview

Ignition and Light/Signal Switches

Operation of the ignition, light, and turn signal switches.

Switches and Levers

Turn Signal, Control Lever, and Horn

Operation of turn signal, control lever, and horn.

Lift Lever and Knob Switch

How to operate the lift lever and its knob switch.

Tilt Lever Operations

How to tilt the mast and its automatic leveling controls.

Mini Lever (Option) Controls

Operation of control and lift levers for mini lever systems.

Lift Tilt Lever Operation

Operation of the lift tilt lever for combined functions.

Joy Stick (Option) Controls

Operation of control levers for joy stick systems.

Automatic Fork Leveling & Load Meter

Load Meter Switch Operation

Using the load meter switch for weight display.

Attachment Lever Operation

Operation of the lever for controlling attachments.

Operator Controls and Adjustments

Parking Brake Pedal Operation

Operation and safety checks for the parking brake pedal.

Body Components Overview

Operator's Seat and Restraint System

Information about the seat, its safety features, and seat belt usage.

Body Components

Fabric Seat (Option) Adjustments

Adjustments and features of the optional fabric seat.

Fabric Seat (Option)

General Export Specification Seat

Engine Hood Operation

Forks and Draw Bar

Forks Adjustment and Locking

How to adjust and secure the forks for operation.

Cabin Options Overview

Handling the Toyota DPF-II System

DPF-II Regeneration Method

Detailed guide for operating and maintaining the DPF-II system.

Regeneration Procedure and Interruption

Detailed steps for performing DPF regeneration and interruption.

Pre-Operation Checks

Engine Compartment Checks

Engine Oil Inspection

Leakage and On-Board Inspections

On-Board Vehicle Inspections

Engine and Load Handling Inspections

Engine and Load Handling Checks

Inspecting engine condition and load handling system.

SAS System Inspection

Verifying the proper functioning of the SAS system.

Before Garaging the Vehicle

Weekly Maintenance Tasks

Self Servicing

Tire Changing Procedures

Step-by-step guide for changing tires on front and rear wheels.

Lubrication Chart

Periodic Maintenance Schedule

Periodic Maintenance Items

Overview of required periodic inspections and maintenance.

Periodic Maintenance Table

Service Data Overview

Adjustment Value Table

Table listing various adjustment values for different models.

Lubricant Capacities and Types

Table of recommended lubricants and their capacities.

LPG Device (Option) Components

LPG System Components and Switches

Identification of LPG system components and switches.

Operating LPG-Powered Forklifts

Starting the Engine and Prolonging Life

Steps to start the engine and tips for prolonging engine life.

Long-Term Parking and Changing LPG Tank

Procedures for long-term parking and changing the LPG tank.

Engine Hood Opening

Steps to open the engine hood.

Engine Hood Closing

Removing the LPG Tank

Installing the LPG Tank

Steps for installing an LPG tank.

Important LPG Properties and Safety

Servicing the LPG Regulator

Inspecting and Servicing LPG-Powered Forklifts

Lubricant, Coolant, and Engine Specifications

Wheel and Tire Specifications

Vehicle Dimensions

Engine Cut-Off Timer

Optimax Specifications

Starting and Stopping the Truck

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