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Toyota 02-8FDF25 User Manual

Toyota 02-8FDF25
392 pages
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Operators Manual en
Manual del operador es
Manuel de l’opérateur fr
Fahrerhanduch de
Gebruikershandleiding nl
Publication No A5028-0EA05 PRINTED IN FRANCE
English
Spanish
French
German
Dutch
013010-G
02-8FGF15,18,20,25,30
02-8FDF15,18,20,25,30
32-8FGF15,18,20,25,30
62-8FDF15,18,20,25,30
52-8FDF20,25,30
02-8FGKF20
02-8FDKF20
02-8FGJF35
02-8FDJF35
52-8FDJF35
32-8FGJF35
TOYOTA Material Handling Europe

Table of Contents

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Toyota 02-8FDF25 Specifications

General IconGeneral
BrandToyota
Model02-8FDF25
CategoryForklifts
LanguageEnglish

Summary

Note to Operators and Supervisors

Before Initial Operation

Safety Requirements

SAS Model Precautions

SAS System Overview and Checks

Explains SAS system, caution plate checks, warning lamps, and maintenance.

SAS Model Features Description

Details active rear stabilizer and automatic forks leveling control features.

Active Mast Front Tilt Angle Control

Describes automatic mast tilt angle control based on load and lift height.

SAS Model Precautions (Continued)

OPS System Overview

OPS System Operation and Warnings

Explains OPS system function, warnings, and diagnostic indicators.

Travel OPS Functions

Describes how OPS stops travel when operator leaves the seat.

Load Handling OPS Function

Explains how OPS stops load handling when operator leaves the seat.

OPS System (Continued)

Auto Speed Control Functions

Speed Limits by Load & Height Sensing

Explains maximum speed and acceleration limits based on load and height.

Auto Speed Control Functions (Continued)

Caution Plates

Warning Labels

Driving Controls and Instrument Panel

Instruments

Combination Meter Overview

Explains the arrangement of meters and warning lamps in the combination meter.

Instruments (Continued)

Multifunction Display (Option)

Multifunction Display Area

Describes the main display area of the multifunction display.

Multifunction Display (Continued)

Load Meter Functionality

Explains how to use the load meter to display the weight of the handled load.

Switches and Levers

Ignition Switch Operation

Explains the positions and functions of the ignition switch.

Switches and Levers (Continued)

Tilt Lever Operation

Explains how to tilt the mast forward and backward using the tilt lever.

Automatic Fork Leveling Switch Operation

Explains the operation of the automatic fork leveling switch.

Lift Tilt Lever Operation

Explains lever operation for lift, tilt, and speed adjustment.

Forks Automatic Leveling Switch Operation

Explains the operation of the automatic fork leveling switch.

Control Lever for Forward/Reverse

Details the control lever for shifting between forward and reverse travel.

Lift Lever Operation

Explains how to raise and lower the forks using the lift lever.

Forks Automatic Leveling Controls

Details forward and backward tilt automatic leveling controls.

Automatic Forks Leveling Control

Explains the automatic stopping of forks at horizontal position when tilting.

Joy Stick Control Lever

Explains the joy stick control lever for forward/reverse travel.

Active Mast Rear Tilt Speed Control

Details the speed control for backward mast tilt at high lift heights.

Lift Lever for Loading

Details the lift lever for raising and lowering forks for loading.

Parking Brake Pedal Operation

Body Components

Operator's Seat Safety Precautions

Emphasizes safety precautions related to the operator's seat and driving.

Seat Belt Usage

Seat Belt Fastening and Adjustment

Explains how to fasten, adjust, and use the seat belt.

Retractable Seat Belt

Seat Belt and Storage Features

Seat Belt Fastening and Retraction

Explains how to fasten, use, and retract the seat belt.

General Export Seat (Option)

Seat Belt Usage Reinforcement

Reinforces seat belt usage for safety.

Engine Hood Operation

Engine Hood Operation (Continued)

Forks Adjustment and Locking

Handling the Toyota DPF-II System (Option)

Handling the Toyota DPF-II System (Continued)

DPF-II System Cautions and Precautions

Covers critical warnings for DPF operation, regeneration, and maintenance.

DPF Regeneration Operation Steps

Provides detailed step-by-step instructions for the regeneration process.

DPF-II System Display Indicators

Explains the trapping, alarm, and regeneration indicator lamps and switches.

DPF Regeneration Safety Cautions

Covers critical safety warnings and interruptions during DPF regeneration.

DPF Regeneration Procedures

Outlines steps for starting, during operation, and completing DPF regeneration.

Pre-Operation Checks

Walk-Around Inspection

Vehicle Uprightness Check

Beneath the Vehicle Checks

Engine Compartment Inspection

Engine Coolant Level Check and Supply

Explains how to check and supply engine coolant levels.

Engine Compartment Inspection (Continued)

Engine Coolant Level Check in Radiator

Provides detailed steps for checking engine coolant level in the radiator.

On-Board Vehicle Inspection

Parking Brake Inspection

Inching and Brake Pedal Inspection

Fuel Level Check and Supply

Engine Inspection

Engine Start-up and Meter Checks

Covers starting the engine and checking meters/warning lamps.

Exhaust Gas and Engine Sound Checks

Details checks for exhaust gas color and abnormal engine sounds.

Load Handling System Inspection

While Moving Slowly Checks

Steering Wheel Inspection

Inspecting SAS System

Before Garaging the Vehicle

Weekly Maintenance

Weekly Inspection Items

Lists items to inspect weekly, including air cleaner, fan belt, and oil levels.

Air Cleaner Cleaning Procedure

Details how to remove, clean, and replace the air cleaner element.

Weekly Maintenance (Continued)

Self Servicing

Changing Tires Safety Precautions

Details safety precautions and procedures for changing tires.

Self Servicing (Continued)

Adding Antifreeze Coolant

Fuse Replacement Procedure

Maintaining the Battery

Fuel Tank Check for Leaks

Lubrication Chart

Periodic Maintenance Overview

Periodic Inspection Schedule

Outlines the recommended inspection and maintenance intervals.

Periodic Replacement Table

Lists parts and their recommended replacement periods based on operating hours.

Benefits of Toyota Genuine Parts

Highlights the advantages of using genuine Toyota parts for performance and durability.

Periodic Maintenance Table

Periodic Maintenance Table (Continued)

Service Data

Adjustment Value Table Overview

Lists various adjustment values (e.g., fan belt tension, spark plug gap) by model.

Service Data (Continued)

Adjustment Values and Lubricant Capacities

Lists adjustment values for hub nuts and battery, plus lubricant capacities.

LPG Device (Option)

Fuel Switch Operation

Explains how to operate the fuel switch for gasoline/LPG models.

LPG Tank and Related Parts

Operating LPG-Powered Forklifts

Starting the Engine (LPG Models)

Guides on starting the LPG engine, including fuel switch settings.

Starting the Engine (Gasoline/LPG Models)

Explains starting procedures for dual-fuel engines, including switching fuels.

Operating LPG-Powered Forklifts (Continued)

Engine Hood and LPG Tank Management

Installing the LPG Tank

Important Information on LPG Properties

Safety Precautions for LPG Forklifts

Servicing the Regulator

Inspecting and Servicing LPG Forklifts

Inspection Before Starting Operation

Covers pre-operation checks specific to LPG forklifts, including gas leak checks.

Lubricant and Coolant

Engine Specifications

Engine Specifications (Continued)

Wheel and Tire Specifications

Vehicle Dimensions

Engine Cut-Off Timer System

Toyota Wireless Information System (T.W.I.S.)

T.W.I.S. Safety Precautions

Lists safety precautions for installation, operation, and service of the T.W.I.S. system.

T.W.I.S. Dangers

Details dangers related to interference, fire, explosion, and detonators.

Toyota Wireless Information System (T.W.I.S.) (Continued)

T.W.I.S. Safety Warnings

Lists warnings regarding damage to the T.W.I.S. unit and unauthorized access.

Optimax Specifications

Automatic Lift Control (A.L.C.) Principle

Explains the Automatic Lift Control system and its principle.

Optimax Specifications (Continued)

A.L.C. Principle Explanation

Explains how A.L.C. proportionally increases engine speed with lever movement.

A.L.C. System Cautions and Notes

Provides cautions and notes on using the A.L.C. system and reactivating transmission.

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