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Toyota 30 Series User Manual

Toyota 30 Series
128 pages
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This manual covers the service procedures for the modified portions of
TOYOTA BATTERY FORKLIFT
5FBCU15
-
30 series. Please use this
manual for quick accurate servicing of these vehicles and as the tool for
sales and service activities.
As this manual is edited as a supplement to Repair Manual for the
5FBCU15
-
30 series, please refer to Repair Manual (Pub. No.CU305) for
the matters not covered herein.
This manual deals with the above models as of October
1999.
Please under
-
stand that disagreement can take place between the descriptions in the manual
and actual vehicles due to change in design and specifications. Any change
or modifications thereafter will be informed by Toyota Industrial Equipment
Parts
&
Service News.
For your reference, we herewith indicate the titles of relevant manuals
TOYOTA INDUSTRIAL EQUIPMENT REPAIR MANUAL
5FBCU15
-
30 (No.CU305)
TOYOTA MOTOR CORPORATION
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Toyota 30 Series Specifications

General IconGeneral
Model30 Series
Fuel TypeDiesel, Gasoline, LPG
Load Capacity3000 kg
Power SourceEngine
Engine Power45 kW
Tire TypePneumatic
Mast TypeDuplex or Triplex
Weight4000 kg

Summary

Foreword

General Information and Maintenance

Exterior Views

Visual representation of the forklift's external appearance.

Vehicle Model Identification

Details on different forklift models and their specifications.

Lubrication Chart (2.3 Ton Series)

Chart detailing lubrication points and intervals for the 2.3 ton series.

Periodic Maintenance Schedule

Schedule and methods for routine vehicle maintenance.

Reference Manual Information

Guidance on related manuals and their applicability.

Latest Modification Explanations

Explains changes and modifications specific to 2 and 3 ton series.

Drive Unit (2.3 Ton Series) Service

Drive Unit General Overview

General information and overview of the drive unit.

Drive Unit Specifications

Technical specifications for the drive unit.

Drive Unit Components

List and diagrams of drive unit parts.

Drive Unit Assembly Procedures

Assembly and disassembly of the drive unit.

Drive Unit Removal and Installation

Procedures for removing and installing the drive unit assembly.

Drive Unit Disassembly, Inspection, Reassembly

Detailed steps for dismantling, inspecting, and rebuilding the drive unit.

Differential Case Assembly Procedures

Detailed procedures for the differential case assembly.

Front Axle (2.3 Ton Series) Service

Front Axle General Information

General overview of the front axle system.

Front Axle Specifications

Technical specifications for the front axle.

Front Axle Components

Diagrams and parts list for the front axle.

Front Axle Shaft & Hub Service

Procedures for front axle shaft and hub removal/installation.

Front Axle Bracket & Housing Service

Procedures for front axle bracket and housing.

Rear Axle (2.3 Ton Series) Service

Rear Axle General Information

General overview of the rear axle system.

Rear Axle Specifications

Technical specifications for the rear axle.

Rear Axle Components

Diagrams and parts list for the rear axle.

Rear Axle Assembly Removal & Installation

Procedures for rear axle assembly removal and installation.

Steering Knuckle Service

Procedures for steering knuckle removal and installation.

Rear Axle Cylinder Service

Procedures for rear axle cylinder removal, installation, and disassembly.

Rear Wheel Alignment

Steps for adjusting rear wheel alignment.

Mast System (2.3 Ton Series) Service

V Mast Assembly Service

Components and procedures for the V mast assembly.

FV-FSV Mast Assembly Service

Components and procedures for FV/FSV mast assemblies.

QFV Mast Assembly Service

Components and procedures for QFV mast assemblies.

Lift Cylinder Rod Shim Adjustment

Adjusting lift cylinder rod shims to prevent uneven lifting.

Cylinder Systems (2.3 Ton Series)

Lift/Rear Lift Cylinder Information

General information for V, FV, FSV, QFV lift cylinders.

Flow Regulator Valve Information

General information on flow regulator valves.

Safety Down Valve Information

General information on safety down valves.

Front Lift Cylinder Information

General information for front lift cylinders.

Tilt Cylinder Information

Information regarding the tilt cylinder.

Oil Control Valve Service

Oil Control Valve General Overview

General overview of the oil control valve.

Oil Control Valve Specifications

Technical specifications for the oil control valve.

Oil Control Valve Components

Diagrams and parts list for the oil control valve.

Oil Control Valve Assembly Removal/Installation

Procedures for oil control valve assembly removal and installation.

Oil Control Valve Disassembly/Inspection/Reassembly

Detailed steps for dismantling and inspecting the oil control valve.

Relief Pressure Adjustment Procedure

Procedure for adjusting relief pressure in the oil control valve.

Appendix and Service Data

Special Service Tools (SST) List

List of Special Service Tools (SST) with part numbers.

Service Standards List

Comprehensive list of service standards and specifications.

Related product manuals