Toyota 30-5FBCU20 User Manual

This manual covers the service procedures for the modified portions of
TOYOTA BATTERY FORKLIFT
5FBCU15 - 30 series. Please use this
manual for quick accurate servicing of these vehicles and as the tool for
sales and service activities.
As this manual is edited as a supplement to Repair Manual for the
5FBCU15 - 30 series, please refer to Repair Manual (Pub. No.CU305) for
the matters not covered herein.
This manual deals with the above models as of October
1999. Please under -
stand that disagreement can take place between the descriptions in the manual
and actual vehicles due to change in design and specifications. Any change
or modifications thereafter will be informed by Toyota Industrial Equipment
Parts
& Service News.
For your reference, we herewith indicate the titles of relevant manuals
TOYOTA INDUSTRIAL EQUIPMENT REPAIR MANUAL
5FBCU15 - 30 (No.CU305)
TOYOTA MOTOR CORPORATION

Toyota 30-5FBCU20 Specifications

General

Model	30-5FBCU20
Category	Forklifts
Power Source	Electric
Battery Voltage	36V
Tire Type	Cushion
Load Capacity	4000 lbs
Overall Width	1225 mm
Overall Height	83 inches
Load Center	24 inches
Type	Electric Counterbalance Forklift

Summary

DRIVE UNIT (2.3 TON SERIES)

DRIVE UNIT ASSY REMOVAL-INSTALLATION

DRIVE UNIT ASSY DISASSEMBLY-INSPECTION-REASSEMBLY

Detailed steps for disassembling, inspecting, and reassembling the drive unit.

DIFFERENTIAL CASE ASSY DISASSEMBLY-INSPECTION-REASSEMBLY

Procedures for disassembling and reassembling the differential case.

MAST (2.3 TON SERIES)

REMOVAL-INSTALLATION

MAST DISASSEMBLY-INSPECTION-REASSEMBLY

Detailed steps for disassembling and reassembling the mast.

LIFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING)

CYLINDERS

LIFT CYLINDER (V MAST) REMOVAL-INSTALLATION

LIFT CYLINDER (V MAST) DISASSEMBLY-INSPECTION-REASSEMBLY

Detailed steps for disassembling and reassembling the V mast lift cylinder.

REAR LIFT CYLINDER PROCEDURES

Procedures for disassembling and reassembling rear lift cylinders.

FRONT LIFT CYLINDER PROCEDURES

Procedures for removing, installing, and disassembling front lift cylinders.

OIL CONTROL VALVE

OIL CONTROL VALVE ASSY REMOVAL-INSTALLATION

DISASSEMBLY-INSPECTION-REASSEMBLY

Detailed steps for disassembling and reassembling the oil control valve.

RELIEF PRESSURE ADJUSTMENT

Procedure for adjusting relief pressure in the oil control valve.

APPENDIX

SERVICE STANDARDS LIST

Comprehensive list of service standards and specifications.