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Toyota 5FBCU30 User Manual

Toyota 5FBCU30
128 pages
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This manual covers the service procedures for the modified portions of
TOYOTA BATTERY FORKLIFT
5FBCU15
-
30 series. Please use this
manual for quick accurate servicing of these vehicles and as the tool for
sales and service activities.
As this manual is edited as a supplement to Repair Manual for the
5FBCU15
-
30 series, please refer to Repair Manual (Pub. No.CU305) for
the matters not covered herein.
This manual deals with the above models as of October
1999.
Please under
-
stand that disagreement can take place between the descriptions in the manual
and actual vehicles due to change in design and specifications. Any change
or modifications thereafter will be informed by Toyota Industrial Equipment
Parts
&
Service News.
For your reference, we herewith indicate the titles of relevant manuals
TOYOTA INDUSTRIAL EQUIPMENT REPAIR MANUAL
5FBCU15
-
30 (No.CU305)
TOYOTA MOTOR CORPORATION
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Toyota 5FBCU30 Specifications

General IconGeneral
BrandToyota
Model5FBCU30
CategoryForklifts
LanguageEnglish

Summary

GENERAL

EXTERIOR VIEWS

Visual overview of forklift external features.

VEHICLE MODEL

Details on different forklift models and their specifications.

LUBRICATION CHART (2.3 TON SERIES)

Schedule and points for lubrication of the 2.3 ton series.

PERIODIC MAINTENANCE

Schedule and methods for routine maintenance checks.

INFORMATION ON REFERENCE MANUAL

Guidance on using other related service manuals.

MEANING OF LATEST MODIFICATION ON 5FBCU 2 TON AND 3 TON SERIES

Explains changes and modifications in specific series.

DRIVE UNIT (2.3 TON SERIES)

GENERAL

General description and overview of the drive unit.

SPECIFICATIONS

Technical specifications for the drive unit, including gear ratios.

COMPONENTS

Exploded view and part identification for the drive unit.

DRIVE UNIT ASSY REMOVAL-INSTALLATION

Procedures for removing and installing the complete drive unit assembly.

DISASSEMBLY-INSPECTION-REASSEMBLY

Detailed steps for disassembling, inspecting, and reassembling the drive unit.

DIFFERENTIAL CASE ASSY DISASSEMBLY-INSPECTION-REASSEMBLY

Procedures for servicing the differential case assembly.

FRONT AXLE (2.3 TON SERIES)

GENERAL

General overview of the front axle system for 2 and 3 ton series.

SPECIFICATIONS

Technical specifications for the front axle, including shaft diameter.

COMPONENTS

Exploded views of front axle components for 2 and 3 ton series.

FRONT AXLE SHAFT-AXLE HUB REMOVAL-INSTALLATION

Procedures for removing and installing the front axle shaft and hub.

FRONT AXLE BRACKET-AXLE HOUSING REMOVAL-INSTALLATION

Procedures for removing and installing the front axle bracket and housing.

REAR AXLE (2.3 TON SERIES)

GENERAL

General illustration of the rear axle system.

SPECIFICATIONS

Technical specifications for the rear axle, including suspension and alignment.

COMPONENTS

Exploded views of rear axle components.

REAR AXLE ASSY REMOVAL-INSTALLATION

Procedures for removing and installing the rear axle assembly.

STEERING KNUCKLE REMOVAL-INSTALLATION

Procedures for removing and installing the steering knuckle.

REAR AXLE CYLINDER REMOVAL-INSTALLATION

Procedures for removing and installing the rear axle cylinder.

REAR WHEEL ALIGNMENT

Procedures for checking and adjusting rear wheel alignment (toe-in).

MAST (2.3 TON SERIES)

V MAST ASSY COMPONENTS

Component breakdown for the V mast assembly.

REMOVAL-INSTALLATION

Procedures for removing and installing the mast assembly.

REMOVAL. INSTALLATION (W/LIFT BRACKET)

Procedures for removing/installing mast with lift bracket.

MAST DISASSEMBLY-INSPECTION-REASSEMBLY

Detailed steps for mast disassembly, inspection, and reassembly.

LIFT BRACKET DISASSEMBLY-INSPECTION-REASSEMBLY

Procedures for servicing the lift bracket assembly.

MAST ADJUSTMENT (V MAST)

Adjustments for V mast lift rollers and mast strips.

MAST ROLLER REMOVAL-INSTALLATION

Procedures for removing and installing mast rollers.

CHAIN INSPECTION AND REASSEMBLY

Procedures for inspecting and reassembling the mast chain.

FORK REMOVAL, INSTALLATION, AND INSPECTION

Procedures for removing, installing, and inspecting forklift forks.

FV-FSV MAST ASSY COMPONENTS

Component breakdown for FV and FSV mast assemblies.

MAST ADJUSTMENT (FV-FSV)

Adjustments for FV/FSV mast lift rollers and mast strips.

MAST ADJUSTMENT (QFV)

Adjustments for QFV mast lift rollers.

LIFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING)

Adjusting lift cylinder rod shims to prevent uneven lifting.

CYLINDER (2.3 TON SERIES)

LIFT CYLINDER (V) AND REAR LIFT CYLINDER (FV-FSV-QFV) GENERAL

General illustrations of V and rear lift cylinders.

SPECIFICATIONS

Specifications for lift and rear lift cylinders across models.

COMPONENTS

Component breakdown for lift cylinders.

REAR LIFT CYLINDER FOR FV MAST REMOVAL-INSTALLATION

Procedures for removing and installing FV mast rear lift cylinders.

REAR LIFT CYLINDER FOR FSV MAST REMOVAL-INSTALLATION

Procedures for removing and installing FSV mast rear lift cylinders.

REAR LIFT CYLINDER FOR QFV MAST REMOVAL-INSTALLATION

Procedures for removing and installing QFV mast rear lift cylinders.

FRONT LIFT CYLINDER (FV-FSV-QFV) REMOVAL-INSTALLATION

Procedures for removing and installing front lift cylinders.

FRONT LIFT CYLINDER FOR FV-FSV-QFV DISASSEMBLY-INSPECTION-REASSEMBLY

Procedures for servicing front lift cylinders.

OIL CONTROL VALVE

GENERAL

General illustrations of the oil control valve and relief valves.

SPECIFICATIONS

Specifications for the oil control valve and relief set pressures.

COMPONENTS

Exploded view of oil control valve components.

OIL CONTROL VALVE ASSY REMOVAL-INSTALLATION

Procedures for removing and installing the oil control valve assembly.

DISASSEMBLY-INSPECTION-REASSEMBLY

Procedures for disassembling, inspecting, and reassembling the oil control valve.

RELIEF PRESSURE ADJUSTMENT

Procedure for adjusting lift and tilt relief pressures.

APPENDIX

SST LIST

List of Special Service Tools (SST) with part numbers and applicable sections.

SERVICE STANDARDS LIST

Comprehensive list of service standards and specifications for various components.

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