Toyota 5FGC30 User Manual

FOREWORD
This manual covers the service procedures of the TOYOTA FORKLIFT
5FGC/5FDC18-30 Series. Please use this manual for providing quick, correct
servicing of the corresponding forklift models.
This manual deals with the above models as of August
1986. Please understand
that disagreement can take place between the descriptions in the manual and
actual vehicles due to change in design and specifications. Any change or
modifications thereafter will be informed by Toyota
Industrial Vehicles' Parts &
Service News.
For the service procedures of the mounted engine, read the repair manuals listed
below as reference together with this manual.
(Reference)
Repair manuals related to this manual are as follows:
TO YO TA INDUSTRIAL VEHICLE
4 Y ENGINE
REPAIR MANUAL (No.
CE602)
TOY0 TA INDUSTRIAL VEHICLE 2J ENGINE
REPAIR MANUAL (No.
CE603)
TOYOTA MOTOR CORPORATION

Toyota 5FGC30 Specifications

General

Model	5FGC30
Category	Forklifts
Load Capacity	3000 kg
Type	Internal Combustion
Power Source	Gasoline
Lift Height	3000 mm
Overall Height	2100 mm
Travel Speed (loaded/unloaded)	18 km/h (loaded), 20 km/h (unloaded)
Fuel Tank Capacity	55 L

Summary

Foreword

General

Forklift Identification and Overview

Visual exterior views and model details including payload and engine configurations.

Technical Specifications and Operation Guidelines

Abbreviations, operational tips, bolt torque standards, and hose fitting specifications.

Safety and Identification Standards

Frame number location, safe load limits for wire rope suspension angles.

Lubricant and Maintenance Schedules

Specified lubricants, capacities, and detailed periodic maintenance and replacement plans.

Engine

2J Engine Visual Identification

Front and rear views of the 2J engine for basic identification.

Engine Performance Data and Curves

Specifications, rated output, torque, and graphical performance characteristics.

Engine and Transmission Assembly Removal

Detailed steps for removing the engine and torque converter transmission assembly.

4Y Engine Model Specific Removal Procedures

Removal steps for engine hood, battery, and air cleaner for the 4Y engine.