Toyota 5FBCU20 User Manual

This manual covers the service procedures for the modified portions of
TOYOTA BATTERY FORKLIFT
5FBCU15 - 30 series. Please use this
manual for quick accurate servicing of these vehicles and as the tool for
sales and service activities.
As this manual is edited as a supplement to Repair Manual for the
5FBCU15 - 30 series, please refer to Repair Manual (Pub. No.CU305) for
the matters not covered herein.
This manual deals with the above models as of October
1999. Please under -
stand that disagreement can take place between the descriptions in the manual
and actual vehicles due to change in design and specifications. Any change
or modifications thereafter will be informed by Toyota Industrial Equipment
Parts
& Service News.
For your reference, we herewith indicate the titles of relevant manuals
TOYOTA INDUSTRIAL EQUIPMENT REPAIR MANUAL
5FBCU15 - 30 (No.CU305)
TOYOTA MOTOR CORPORATION

Toyota 5FBCU20 Specifications

General

Model	5FBCU20
Category	Forklifts
Power Source	Electric
Battery Voltage	36V
Type	Counterbalance Forklift
Mast Type	3-Stage
Lift Speed (loaded/unloaded)	0.4 m/s / 0.5 m/s
Lowering Speed (loaded/unloaded)	0.5 m/s / 0.6 m/s
Overall Width	1150 mm
Mast Height (lowered)	Varies with mast type
Mast Height (raised)	Varies with mast type
Load Capacity	4000 lbs (1814 kg)
Weight	7, 920 lbs

Summary

DRIVE UNIT (2.3 TON SERIES)

DRIVE UNIT ASSEMBLY REMOVAL-INSTALLATION

Procedures for removing and installing the complete drive unit assembly.

DIFFERENTIAL CASE ASSY DISASSEMBLY, INSPECTION & REASSEMBLY

Steps for disassembling, inspecting, and reassembling the differential case.

FRONT AXLE (2.3 TON SERIES)

FRONT AXLE SHAFT & HUB REMOVAL-INSTALLATION

Procedures for removing and installing the front axle shaft and hub.

FRONT AXLE BRACKET & HOUSING REMOVAL-INSTALLATION

Steps for removing and installing the front axle bracket and housing.

REAR AXLE (2.3 TON SERIES)

REAR AXLE ASSEMBLY REMOVAL-INSTALLATION

Procedures for removing and installing the rear axle assembly.

STEERING KNUCKLE REMOVAL-INSTALLATION

Steps for removing and installing the steering knuckle.

REAR AXLE CYLINDER REMOVAL & INSTALLATION

Procedures for removing and installing the rear axle cylinder.

REAR WHEEL ALIGNMENT

MAST (2.3 TON SERIES)

V MAST ASSEMBLY REMOVAL-INSTALLATION

Procedures for removing and installing the V Mast assembly.

MAST ADJUSTMENT (V MAST)

MAST ADJUSTMENT (FV-FSV)

LIFT CYLINDER ROD SHIM ADJUSTMENT

Adjusting lift cylinder rod shims to prevent uneven lifting.

CYLINDER (2.3 TON SERIES)

FRONT LIFT CYLINDER REMOVAL & INSTALLATION

Procedures for removing and installing front lift cylinders.

FRONT LIFT CYLINDER DISASSEMBLY, INSPECTION & REASSEMBLY

Steps for disassembling, inspecting, and reassembling front lift cylinders.

OIL CONTROL VALVE

OIL CONTROL VALVE ASSEMBLY REMOVAL-INSTALLATION

OIL CONTROL VALVE DISASSEMBLY, INSPECTION & REASSEMBLY

RELIEF PRESSURE ADJUSTMENT

Procedure for adjusting relief pressure settings on the oil control valve.