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Toyota 52-8FDJF35 User Manual

Toyota 52-8FDJF35
392 pages
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Operators Manual en
Manual del operador es
Manuel de l’opérateur fr
Fahrerhanduch de
Gebruikershandleiding nl
Publication No A5028-0EA05 PRINTED IN FRANCE
English
Spanish
French
German
Dutch
013010-G
02-8FGF15,18,20,25,30
02-8FDF15,18,20,25,30
32-8FGF15,18,20,25,30
62-8FDF15,18,20,25,30
52-8FDF20,25,30
02-8FGKF20
02-8FDKF20
02-8FGJF35
02-8FDJF35
52-8FDJF35
32-8FGJF35
TOYOTA Material Handling Europe

Table of Contents

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Toyota 52-8FDJF35 Specifications

General IconGeneral
BrandToyota
Model52-8FDJF35
CategoryForklifts
LanguageEnglish

Summary

BEFORE INITIAL OPERATION

SAS System Precautions and Features

Active mast front tilt angle control

Details mast tilt angle control based on load and height.

Vehicle Operation Controls and Safety Systems

OPS System Functions

Explains the Operator Presence Sensing system and its operation.

Vehicle Operation Warnings and Special Functions

Auto Speed Control Functions

Details speed limits and acceleration control based on load.

Speed Limits and Cautionary Information

CAUTION PLATES

Explains the importance and handling of caution plates on the vehicle.

Warning Label Explanations

MAIN COMPONENTS IDENTIFICATION

DRIVING CONTROLS AND INSTRUMENT PANEL

INSTRUMENT PANEL AND WARNING LIGHTS

SYSTEM WARNING LAMPS AND GAUGES

OPS lamp

Informs that the OPS system is active.

DIAGNOSTIC INDICATORS AND WARNINGS

Diagnosis lamp

Warns of system abnormalities and displays error codes.

COOLANT AND AIR CLEANER WARNINGS

MULTIFUNCTION DISPLAY (OPTION)

Explains the multifunction display and its controls.

LOAD METER AND DIAGNOSIS INDICATORS

Load meter Functions

Allows confirmation of the weight of the load being handled.

Diagnosis Indicator Function

Notifies of multifunction display abnormalities with sound and display.

SPEED INDICATORS AND WARNINGS

Auto Speed Control Indicator

Informs the operator when auto speed control is active.

OVER-SPEED ALARM AND SETTING MENU

Over-speed Alarm

Warns the operator when the set traveling speed is exceeded.

SPEED SETTING SCREENS

Low speed setting screen

Allows setting the low speed limit for the vehicle.

Over-speed alarm setting screen

Allows setting the speed at which the over-speed alarm will activate.

SWITCHES AND LEVERS: IGNITION AND LIGHTS

Ignition Switch Functions

Controls engine start, stop, and accessory power.

SWITCHES AND LEVERS: SIGNALS AND DIRECTION

Control lever for Forward/Reverse

Shifts between forward and reverse travel directions.

LIFT LEVER AND KEY-LIFT INTERLOCK

TILT LEVER AND AUTOMATIC FORK LEVELING

Tilt lever operation

Tilts the mast forward and backward.

Automatic forks leveling control

Automatically stops forks at horizontal position during tilt.

FORKS LEVELING AND LOAD METER

Load meter switch (Option)

Displays the weight of the load being handled.

ATTACHMENT LEVER AND JOY STICK CONTROLS

Lift lever operation

Raises and lowers forks with adjustable speed.

FORKS LEVELING AND LOAD METER FUNCTIONS

Forks automatic leveling switch

Stops forks automatically at horizontal position during tilt.

Load meter display

Displays the weight of the load being handled.

STEERING WHEEL ADJUSTMENTS AND PEDALS

OPERATOR SEAT AND RESTRAINT SYSTEM

Operator Restraint System

Emphasizes the importance of using the seat belt for safety.

SEAT BELT AND FABRIC SEAT ADJUSTMENTS

Seat Belt Operation

Instructions for fastening, adjusting, and disconnecting the seat belt.

SEAT BELT AND SEAT ADJUSTMENTS

Retractable Seat Belt Operation

Instructions for fastening, adjusting, and disconnecting the seat belt.

SEAT BELT SAFETY AND ENGINE HOOD OPENING

General Export Specification Seat Belt

Safety information regarding seat belt usage.

ENGINE HOOD CLOSING AND FORKS ADJUSTMENT

Forks Adjustment

How to adjust forks for load placement and ensure they are locked.

TOYOTA DPF-II SYSTEM HANDLING

DPF System Operation Precautions

Key precautions for operating the DPF system, including regeneration.

DPF-II SYSTEM DISPLAY AND REGENERATION

DPF Display Indicators Explanation

Explains the meaning of trapping, alarm, and regeneration indicator lamps.

DPF-II System Regeneration Method

Step-by-step guide for performing DPF regeneration.

DPF REGENERATION OPERATION PROCEDURE

Soot Combustion Interruption

How to safely interrupt the soot combustion process if unavoidable.

DPF AC CABLE HANDLING AND PRE-OPERATION CHECKS

Pre-operation check list

Lists essential pre-operation checks for ensuring safety and proper function.

VEHICLE INSPECTION: EXTERIOR AND TIRES

ENGINE COMPARTMENT INSPECTION

FLUID CHECKS AND BRAKE PEDAL INSPECTION

PRE-OPERATION CHECKS: BRAKES, OPS, AND INSTRUMENTS

OPS lamp inspection

How to check the Operator Presence Sensing (OPS) lamp.

ENGINE AND LOAD HANDLING SYSTEM INSPECTION

Engine inspection

Procedures for inspecting the engine, exhaust, and carburetor.

Load handling system inspection

Checks for forks, mast, chain, and lever operation.

SELF SERVICING: CHANGING TIRES

Changing Tires Safety Precautions

Safety precautions and procedures for changing tires.

SELF SERVICING: WHEEL, BATTERY, AND TORQUE CONVERTER CHECKS

SELF SERVICING: BOLT TIGHTENING, GREASING, AND BATTERY STARTING

SELF SERVICING: FUSE REPLACEMENT AND FUEL SYSTEM PURGE

SELF SERVICING: RADIATOR, FUEL TANK, AND FRAME SERIAL NUMBER

NAME PLATE INTERPRETATION AND LUBRICATION CHART

Lubrication Chart Usage

A table detailing lubrication points and service intervals.

PERIODIC MAINTENANCE SCHEDULE AND GENUINE PARTS

Periodic Maintenance Schedule

Defines inspection intervals based on operating hours or time.

Periodic Replacement Table

Lists parts and their recommended replacement periods.

Using Toyota Genuine Parts

Highlights the advantages of using genuine Toyota parts for performance and safety.

PERIODIC MAINTENANCE TABLE: ENGINE AND POWER TRANSMISSION

Inspection Method Definitions

Defines codes used in the table (Inspect, Tighten, Clean, Lubricate, Measure).

Engine System Maintenance Items

Lists periodic checks and maintenance for the engine system.

Power Transmission System Maintenance Items

Lists periodic checks and maintenance for the power transmission.

PERIODIC MAINTENANCE TABLE: BRAKES, STEERING, AND LOAD HANDLING

Braking System Maintenance Items

Lists periodic checks and maintenance for brake systems.

Steering System Maintenance Items

Lists periodic checks and maintenance for steering systems.

Load Handling System Maintenance Items

Lists periodic checks and maintenance for the load handling system.

PERIODIC MAINTENANCE TABLE: HYDRAULIC, ELECTRICAL, BATTERY, AND SAFETY

Hydraulic System Maintenance Items

Lists periodic checks and maintenance for hydraulic systems.

Electrical System Maintenance Items

Lists periodic checks and maintenance for electrical systems.

PERIODIC MAINTENANCE TABLE: OPS, CABIN, AND MIRRORS

SERVICE DATA: ADJUSTMENT VALUES

SERVICE DATA: TORQUE, LUBRICANTS, AND COOLANT

LPG DEVICE (OPTION): COMPONENTS AND FUEL SWITCH

LPG TANK AND RELATED PARTS

OPERATING LPG-POWERED FORKLIFTS: STARTING AND PARKING

Starting the Engine (LPG Models)

Step-by-step guide for starting LPG-powered forklifts.

Starting the Engine (Gasoline/LPG Models)

Procedures for starting engines, especially in cold weather.

LPG TANK MANAGEMENT AND ENGINE HOOD

LPG TANK INSTALLATION AND LPG PROPERTIES

Safety Precautions for LPG Forklifts

Strict safety measures for operating LPG forklifts.

REGULATOR SERVICING AND LPG FORKLIFT INSPECTION

ENGINE SPECIFICATIONS AND LUBRICANT/COOLANT GUIDELINES

VEHICLE DIMENSIONS TABLE

OTHER OPTIONS: REFILLABLE LPG TANK SYSTEM

ENGINE CUT-OFF TIMER, CAR RADIO, AND FORK LENGTH

T.W.I.S. SAFETY AND TRUCK STARTING PROCEDURE

Starting the Truck Procedure

Step-by-step instructions for starting the truck, including PIN code entry.

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