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Toyota 5FBCU15 User Manual

Toyota 5FBCU15
128 pages
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This manual covers the service procedures for the modified portions of
TOYOTA BATTERY FORKLIFT
5FBCU15
-
30 series. Please use this
manual for quick accurate servicing of these vehicles and as the tool for
sales and service activities.
As this manual is edited as a supplement to Repair Manual for the
5FBCU15
-
30 series, please refer to Repair Manual (Pub. No.CU305) for
the matters not covered herein.
This manual deals with the above models as of October
1999.
Please under
-
stand that disagreement can take place between the descriptions in the manual
and actual vehicles due to change in design and specifications. Any change
or modifications thereafter will be informed by Toyota Industrial Equipment
Parts
&
Service News.
For your reference, we herewith indicate the titles of relevant manuals
TOYOTA INDUSTRIAL EQUIPMENT REPAIR MANUAL
5FBCU15
-
30 (No.CU305)
TOYOTA MOTOR CORPORATION
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Toyota 5FBCU15 Specifications

General IconGeneral
Model5FBCU15
Load Capacity1500 kg
Capacity1500 kg
Lift Height3000 mm
Power TypeElectric
Power SourceBattery
CategoryForklift
TypeElectric
Turning Radius1700 mm
Travel Speed (loaded/unloaded)12 km/h / 15 km/h
Lift Speed (loaded/unloaded)0.5 m/s / 0.6 m/s
Lowering Speed (loaded/unloaded)0.5 m/s / 500 mm/s

Summary

FOREWORD

GENERAL

EXTERIOR VIEWS

Visual representation of the forklift's external features and layout.

VEHICLE MODEL

Details on different forklift models, series, and their specifications.

LUBRICATION CHART

Schedule and types of lubrication for various forklift components.

PERIODIC MAINTENANCE

Recommended inspection and maintenance intervals for vehicle components.

INFORMATION ON REFERENCE MANUAL

Guidance on which manuals to consult for specific procedures and information.

MEANING OF LATEST MODIFICATION ON 5FBCU 2 TON AND 3 TON SERIES

Explanation of changes and modifications applied to specific forklift series.

DRIVE UNIT (2.3 TON SERIES)

GENERAL

Overview of the drive unit system and its function.

SPECIFICATIONS

Technical data and key parameters for the drive unit.

COMPONENTS

Illustrated breakdown of the drive unit's constituent parts.

DRIVE UNIT ASSY REMOVAL-INSTALLATION

Procedures for removing and installing the complete drive unit assembly.

DISASSEMBLY-INSPECTION-REASSEMBLY

Detailed steps for taking apart, checking, and rebuilding the drive unit.

DIFFERENTIAL CASE ASSY DISASSEMBLY-INSPECTION-REASSEMBLY

Specific procedures for the differential case, including disassembly and reassembly.

FRONT AXLE (2.3 TON SERIES)

GENERAL

Introduction to the front axle system and its operation.

SPECIFICATIONS

Technical data and dimensions related to the front axle.

COMPONENTS

Illustrated diagram of the front axle parts.

FRONT AXLE SHAFT-AXLE HUB REMOVAL-INSTALLATION

Steps for removing and reinstalling the front axle shaft and hub assembly.

FRONT AXLE BRACKET-AXLE HOUSING REMOVAL-INSTALLATION

Procedures for replacing the front axle bracket and housing.

REAR AXLE (2.3 TON SERIES)

GENERAL

Overview of the rear axle system and its configuration.

SPECIFICATIONS

Technical details and measurements for the rear axle.

COMPONENTS

Exploded view of the rear axle parts.

REAR AXLE ASSY REMOVAL-INSTALLATION

Steps for removing and installing the entire rear axle assembly.

STEERING KNUCKLE REMOVAL-INSTALLATION

Procedures for removing and fitting the steering knuckle.

REAR AXLE CYLINDER REMOVAL-INSTALLATION

Steps for removing and installing the rear axle cylinder.

REAR WHEEL ALIGNMENT

Instructions for checking and adjusting rear wheel alignment settings.

MAST (2.3 TON SERIES)

V MAST ASSY PROCEDURES

Components, removal, installation, and disassembly of V mast assembly.

MAST DISASSEMBLY-INSPECTION-REASSEMBLY

Detailed steps for dismantling, inspecting, and reassembling the mast.

MAST ADJUSTMENT (V MAST)

Instructions for adjusting mast rollers and clearances for V mast.

CHAIN AND FORK PROCEDURES

Inspection, reassembly of chain, and fork removal/installation.

FV*FSV MAST ASSY PROCEDURES

Components and adjustments for FV and FSV mast assemblies.

QFV MAST ASSY PROCEDURES

Components and adjustments for the QFV mast assembly.

LIFT CYLINDER ROD SHIM ADJUSTMENT

Procedure for adjusting lift cylinder rod shims to prevent uneven lifting.

CYLINDER (2.3 TON SERIES)

LIFT CYLINDER (V) PROCEDURES

Components, specifications, and disassembly of the V lift cylinder.

REAR LIFT CYLINDER (FV-FSV-QFV) PROCEDURES

Components, specifications, and disassembly of rear lift cylinders.

FRONT LIFT CYLINDER (FV-FSV-QFV) PROCEDURES

Components, specifications, and disassembly of front lift cylinders.

FLOW REGULATOR VALVE

Overview and specifications of the flow regulator valve.

SAFETY DOWN VALVE

General information on the safety down valve.

OIL CONTROL VALVE

GENERAL

Introduction and diagrams of the oil control valve system.

SPECIFICATIONS AND COMPONENTS

Technical data and illustrated parts breakdown for the oil control valve.

OIL CONTROL VALVE ASSY REMOVAL-INSTALLATION

Procedures for removing and installing the oil control valve assembly.

DISASSEMBLY-INSPECTION-REASSEMBLY

Detailed steps for dismantling, inspecting, and reassembling the oil control valve.

RELIEF PRESSURE ADJUSTMENT

Procedure for adjusting relief pressure settings on the oil control valve.

APPENDIX

SST LIST

List of special service tools (SST) with part numbers and illustrations.

SERVICE STANDARDS LIST

Compilation of key service standards, tolerances, and torque values for components.

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