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Toyota 52-8FDF25 User Manual

Toyota 52-8FDF25
392 pages
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Operators Manual en
Manual del operador es
Manuel de l’opérateur fr
Fahrerhanduch de
Gebruikershandleiding nl
Publication No A5028-0EA05 PRINTED IN FRANCE
English
Spanish
French
German
Dutch
013010-G
02-8FGF15,18,20,25,30
02-8FDF15,18,20,25,30
32-8FGF15,18,20,25,30
62-8FDF15,18,20,25,30
52-8FDF20,25,30
02-8FGKF20
02-8FDKF20
02-8FGJF35
02-8FDJF35
52-8FDJF35
32-8FGJF35
TOYOTA Material Handling Europe

Table of Contents

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Toyota 52-8FDF25 Specifications

General IconGeneral
Model52-8FDF25
CategoryForklifts
Power SourceDiesel
Load Capacity5000 lbs
Tire TypePneumatic
Lift Height3000 mm
Weight3940 kg
Turning Radius90 inches

Summary

Note to Operators and Supervisors

Before Initial Operation

Precautions for SAS Models

SAS System Operation & Failure

SAS Feature Failure & Emergency Action

Guidance on identifying SAS failures and emergency procedures.

Operator Presence Sensing (OPS) System

SAS/OPS System Warnings & Speed Controls

Auto Speed Control Functions (Option)

Details on load height/weight sensors and low speed settings.

Speed Control Features & Caution Plates

Understanding Caution Plates

Importance of reading and maintaining vehicle caution plates.

Warning Label System Explained

Forklift Components and Controls Overview

Driving Controls and Instrument Panel Layout

Diagrams of driving controls and instrument panel layout.

Instrument Panel Indicators

Multifunction Display Features

Multifunction Display Screens Explained

Load Meter and System Indicators

Load Meter Functionality and Errors

How to use the load meter and interpret its errors.

Vehicle Indicators and Warnings (Part 1)

Ignition and Lighting Controls

Ignition Switch Operation

How to operate the ignition switch for starting and stopping the engine.

Driving and Safety Controls

Control Lever Operation

How to use the control lever for forward and reverse shifting.

Lift and Key Controls

Lift Lever Operation

How to raise and lower the forks using the lift lever.

Mast Tilting and Leveling Controls

Tilt Lever and Knob Switch Operation

How to tilt the mast forward/backward and use the knob switch.

Advanced Fork Leveling and Load Meter

Load Meter Switch and Attachment Lever

Using the load meter switch and operating the attachment lever.

Specialized Controls (Option)

Joy Stick Control Lever and Lift Tilt Lever

Operating the joy stick and the lift tilt lever for control.

Load Meter and Attachment Operation Details

Load Meter Display Functionality

Displaying load weight using the multifunction display.

Steering and Braking Controls

Parking Brake Pedal Operation

How to engage and disengage the parking brake pedal.

Operator Controls and Seating

Operator's Seat and Restraint System

Safety features and adjustment of the operator's seat and seat belt.

Seat Belt and Fabric Seat Adjustments

Seat Belt Fastening and Disconnecting

Proper procedures for using and securing the seat belt.

Seat Belt Safety and Export Seat Adjustments

Seat Belt Warnings and Usage

Important safety warnings regarding seat belt use and tipover situations.

Engine Hood Operation and Seat Safety

Engine Hood, Fork, and Draw Bar Operations

Forks Adjustment and Safety

How to adjust forks and ensure they are locked before use.

Toyota DPF-II System Handling

DPF System Operation and Cautions

Information on DPF system operation, regeneration, and associated risks.

DPF System Display and Indicators

DPF Regeneration Method and Cautions

Procedure for DPF regeneration, including power source and safety.

DPF Regeneration Procedures

Step-by-Step Regeneration Operation

Detailed steps for operating the DPF regeneration process.

Pre-Operation Checks and DPF Cable Handling

Pre-Operation Check Procedures

Essential checks before operation, including walk-around and vehicle uprightness.

Operational Inspections

Engine and Load Handling System Checks

Inspecting engine condition and load handling system components.

SAS System Inspection Procedure

How to inspect the SAS system for proper functioning.

Pre-Storage and Weekly Maintenance

Weekly Maintenance Items

Key inspection points for weekly maintenance, including air cleaner and fan belt.

Self-Servicing: Tire Changes

Tire Changing Safety Precautions

Safety guidelines for jacking the vehicle and changing tires.

Fluid Additions and Fuse Management

Fuse Identification and Replacement

How to identify blown fuses and replace them correctly.

Fuel System Maintenance

Battery Terminal Maintenance

How to clean and maintain battery terminals for proper connection.

Vehicle Identification and Lubrication

Reading the Name Plate for Specifications

How to interpret the information on the vehicle's name plate.

Lubrication Chart for Periodic Maintenance

Guide to lubrication points, types, and frequencies.

Periodic Maintenance Schedule

Maintenance Inspection Cycles

Overview of daily, weekly, and dealer-performed maintenance intervals.

Periodic Replacement Schedule

Table detailing parts replacement intervals based on operating hours.

Detailed Periodic Maintenance Table (Engine)

Engine Component Inspections

Detailed inspection points for engine parts, systems, and fluids.

Detailed Periodic Maintenance Table (Systems)

Power Transmission System Checks

Inspection of differential, torque converter, transmission, and shafts.

Detailed Periodic Maintenance Table (Brakes & Load Handling)

Load Handling System Checks

Inspections for forks, mast, lift bracket, chains, and attachments.

Detailed Periodic Maintenance Table (Controls & Safety)

Hydraulic and Electrical Systems Checks

Inspections for hydraulic system components and electrical system.

Battery, Preheater, DPF Muffler, Safety Devices

Checks for battery, preheater, DPF muffler, head guard, back rest, lights, horn, instruments.

Detailed Periodic Maintenance Table (Controls & Cabin)

Service Data: Adjustments and Lubricants

Lubricant Capacities and Types

Specifications for engine oil, coolant, and other lubricants.

LPG Device Components and Controls

LPG Tank and Engine Hood Operation

Operating LPG-Powered Forklifts

Starting the Engine (LPG & Gasoline/LPG Models)

Procedures for starting the engine on LPG and dual-fuel models.

LPG Tank Management and Engine Hood

Changing the LPG Tank Safely

Safety precautions and procedure for replacing the LPG tank.

Engine Hood Closing and LPG Tank Removal

Removing the LPG Tank Safely

Steps and safety precautions for removing the LPG tank.

LPG Forklift Safety and Tank Installation

Installing the LPG Tank Securely

Procedure for installing the LPG tank and checking connections.

Important LPG Properties and Safety Precautions

Information on LPG properties and critical safety measures for operation.

LPG Regulator Servicing and Inspection

LPG Forklift Inspection Schedule

Monthly and quarterly inspection items for LPG forklifts.

Lubrication and Engine Specifications

Wheel and Tire Specifications

Vehicle Dimensions

Dimensional Data Table

Table listing key vehicle dimensions (length, width, height, etc.) by model.

Other Options: LPG Tank and Engine Hood

LPG Tank Management and Car Radio

Removing and Installing LPG Tank

Steps for safely removing and installing the LPG tank.

Engine Cut-Off Timer and Fork Length

Engine Cut-Off Timer System Function

Explanation of the system that stops functions after driver absence.

Special Models and Safety Systems

Toyota Wireless Information System (T.W.I.S.) Overview

Information on the T.W.I.S. system and its operational approvals.

Optimax Specifications and Controls

Automatic Lift Control (A.L.C.) Principle

How A.L.C. proportionally increases engine speed with lever movement.

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