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Toyota 52-8FDF30 User Manual

Toyota 52-8FDF30
392 pages
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Operators Manual en
Manual del operador es
Manuel de l’opérateur fr
Fahrerhanduch de
Gebruikershandleiding nl
Publication No A5028-0EA05 PRINTED IN FRANCE
English
Spanish
French
German
Dutch
013010-G
02-8FGF15,18,20,25,30
02-8FDF15,18,20,25,30
32-8FGF15,18,20,25,30
62-8FDF15,18,20,25,30
52-8FDF20,25,30
02-8FGKF20
02-8FDKF20
02-8FGJF35
02-8FDJF35
52-8FDJF35
32-8FGJF35
TOYOTA Material Handling Europe

Table of Contents

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Toyota 52-8FDF30 Specifications

General IconGeneral
Model52-8FDF30
CategoryForklifts
Fuel TypeDiesel
Rated Load3000 kg
Load Capacity3000 kg
Tire TypePneumatic
Power SourceInternal Combustion Engine
Lift Height3000 mm
Mast Type2-stage
Engine Power55 kW
Weight4570 kg
Turning Radius2440 mm

Summary

Operator and Supervisor Information

Before Initial Operation

Key steps and safety guidelines before operating the vehicle for the first time.

Vehicle Operation Safety

Advanced Operation Controls

Operator Presence Sensing (OPS)

How the OPS system prevents operation when the operator is not seated.

Understanding Warning Labels

Symbol Explanations

Vehicle Components and Controls

Driving Controls and Instrument Panel

Identification and layout of all driving controls and instrument panel elements.

Instrument Panel Features

Combination Meter Functions

Detailed explanation of gauges and warning lamps in the combination meter.

Instrument Panel Warning Lamps (cont.)

Multifunction Display (Option)

Display Screen Information

Load Meter and Diagnosis

Indicator Lights and Warnings

Setting Customization

Switches and Levers Overview

Ignition Switch Operation

Detailed instructions on using the ignition switch for starting and operation.

Basic Controls

Control Lever Operation

Using the control lever for forward, reverse, and neutral positions.

Lever Controls

Lift Lever Operation

How to raise and lower forks and adjust lifting speed.

Mast Control Levers

Tilt Lever Operation

How to tilt the mast forward/backward and adjust speed.

Alternative Control Levers

Mini Lever Control Lever

Operation of the control lever in mini lever systems for travel.

Mini Lever Lift Lever

Operation of the lift lever in mini lever systems for loading.

Standard Tilt Lever

Operation of the standard tilt lever for mast control.

Load Meter and Attachment Controls

Operator's Seat Features

Operator's Seat and Restraint

Proper use and safety of the operator's seat and seat belt.

Seat Belt and Fabric Seat

Seat Belt Fastening and Use

Instructions on how to fasten and use the seat belt for safety.

Seat Belt and Storage

Seat Belt Operation

Continuation of seat belt fastening and retraction.

Seat Adjustments and Engine Hood

Engine Hood Operation

Engine Hood and Fork Adjustments

Forks Adjustment

How to adjust the forks position for loads and secure them.

Forklift Handling and Maintenance

Forks Adjustment (cont.)

Continuation of forks adjustment and securing.

Cabin Options

Cabin Door Operations

Handling the Toyota DPF-II System

DPF System Display

Explanation of the DPF system indicators and warnings.

DPF Regeneration Procedure

Steps for starting and completing the DPF regeneration process.

DPF Regeneration Process

DPF Regeneration Operation

Detailed steps and cautions for the regeneration operation sequence.

DPF System Maintenance and Checks

Pre-Operation Checks

Essential checks to perform before operating the vehicle to ensure safety.

Walk Around Inspection

General exterior inspection procedures for vehicle uprightness.

Vehicle Exterior Inspections

Fluid Level Checks

Engine Coolant Level Check

How to check and add engine coolant, with cautions.

Hydraulic Oil Level Check

How to check and add hydraulic oil, with cautions.

Engine Oil Inspection

Procedures for checking engine oil level before starting the engine.

Fluid and Pedal Checks

Brake Fluid Inspection

Checking brake fluid level and actions for excessive fluid loss.

System Checks and Fueling

Fuel Level Check and Supply

How to check fuel level and safely refuel the vehicle.

Operational System Checks

Engine Inspection

Checking engine sound, exhaust color, and automatic choke.

Load Handling System Check

Inspecting forks, mast, chains, and lever operation.

SAS System Inspection

Ensuring the SAS system is functioning correctly, including mast stops.

Pre-Operation and Weekly Maintenance

Weekly Maintenance Items

List of items to inspect weekly in addition to pre-operation checks.

Tire Service

Changing Tires Safely

Safety precautions and procedures for changing tires.

Name Plate and Lubrication Guide

How to Read the Name Plate

Understanding the information on the name plate, especially load capacity.

Lubrication Chart

A detailed chart specifying lubrication points and intervals.

Periodic Maintenance Schedule

Periodic Maintenance Overview

Importance and frequency of periodic inspections and maintenance.

Periodic Replacement Table

A table detailing replacement intervals for various parts and fluids.

Periodic Maintenance Table

Engine Maintenance Items

Inspection and maintenance schedule for the engine system.

Power Transmission System

Maintenance for differential, torque converter, and transmission.

Braking System Maintenance

Inspection of brake pedal, parking brake, and brake pipes.

Load Handling System Maintenance

Maintenance for forks, mast, chains, and attachments.

Hydraulic and Electrical Systems

Maintenance for hydraulic and electrical systems, including battery.

Safety Devices and SAS System

Maintenance for safety devices, SAS, and OPS systems.

Service Data

Adjustment Value Table

Table of specific adjustment values for various vehicle components.

Service Data (cont.)

Lubricant Capacities and Types

Recommended lubricants, capacities, and types for different components.

LPG Device Option

Fuel Switch Operation

How to use the fuel switch for gasoline/LPG models.

LPG Tank and Related Parts

LPG Tank Valves and Gauge

Explanation of outflow valve, safety valve, and inflow gauge.

Engine Hood and LPG Tank Removal

LPG Tank Removal

Procedures for safely removing the LPG tank.

LPG Tank Installation

LPG Tank Removal (cont.)

Continuation of LPG tank removal steps.

LPG Tank Installation

Procedures for safely installing the LPG tank.

LPG Safety and Servicing

LPG Properties and Safety

Important information about LPG properties and safety precautions.

LPG Forklift Inspection

Specific inspection points for LPG-powered forklifts.

LPG Forklift Inspection and Maintenance

LPG Gas Leak Checks

Procedures for checking LPG leaks and necessary precautions.

Lubricant, Coolant, and Engine Specs

Lubricant and Coolant Recommendations

Guidance on engine oil, cooling water, and their service intervals.

Wheel and Tire Specifications

Vehicle Dimensions

Other Options: LPG Refillable Tank

Toyota Wireless Information System (T.W.I.S.)

T.W.I.S. Safety Precautions

Critical safety guidelines for the T.W.I.S. system, including DANGER warnings.

Optimax Specifications

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