Toyota 02-8FGJF35 User Manual

Operator’s Manual en
Manual del operador es
Manuel de l’opérateur fr
Fahrerhanduch de
Gebruikershandleiding nl
Publication No A5028-0EA05 PRINTED IN FRANCE
English
Spanish
French
German
Dutch
013010-G
02-8FGF15,18,20,25,30
02-8FDF15,18,20,25,30
32-8FGF15,18,20,25,30
62-8FDF15,18,20,25,30
52-8FDF20,25,30
02-8FGKF20
02-8FDKF20
02-8FGJF35
02-8FDJF35
52-8FDJF35
32-8FGJF35
TOYOTA Material Handling Europe

Toyota 02-8FGJF35 Specifications

General

Brand	Toyota
Model	02-8FGJF35
Category	Forklifts
Language	English

Summary

Note to Operators and Supervisors

Flammable Material Safety

SAS System Operations and Precautions

Details on precautions, features like active stabilizers, and automatic fork leveling controls.

SAS and OPS System Faults

OPS System Overview

Details the Operator Presence Sensing (OPS) system, including travel and load handling functions.

Understanding Warning Labels

Main Forklift Components

Driving Controls and Instrument Panel

Guide to the vehicle's dashboard layout, controls, and instrumentation.

Vehicle Instruments and Indicators

Warning Lamp Checks and Diagnosis

Switches and Levers Overview

Ignition and Light Switches

Control Levers and Signals

Control Lever and Torque Converter Interlock

Lift Lever Operations

Lift Lever and Knob Switch Functions

Details the operation of the lift lever and the lift lever knob switch for load weighing.

Mast Tilt Control

Tilt Lever and Automatic Fork Leveling

Explains tilt lever operation and the automatic fork leveling control feature.

Mini Lever Controls

Lift and Tilt Lever Operation

Details the operation of the lift lever and tilt lever for fork and mast movement.

Automatic Fork Leveling

Load Meter and Attachment Lever

Parking Brake and Steering Adjustments

Operator Controls and Seating

Operator's Seat and Safety System

Seat Belt Safety

Seat Belt and Storage

Engine Hood and Fork Adjustments

Engine Hood Closing and Fork Safety

Vehicle Hoisting and Engine Hood

Engine Hood Closing and Hoisting Procedures

Cabin Heating and Defrosting

Toyota DPF-II System Handling

Operational guidance for the Toyota DPF-II system, including regeneration and precautions.

DPF-II System Display and Warnings

DPF-II Regeneration Procedures

Detailed guide on how to perform DPF regeneration, including safety precautions.

DPF Regeneration Steps

DPF Regeneration Process

Step-by-step instructions for operating the DPF regeneration process.

DPF AC Cable and Pre-Operation Checks

Pre-Operation Inspection Guide

Details the pre-operation checks and walk-around inspection procedures.

Pedal and Parking Brake Checks

Fuel Level Check and Instrument Inspection

Engine and Load Handling System Checks

Operational Checks and SAS System

Details checks during slow movement, brake effectiveness, steering, and SAS system functionality.

Vehicle Preparation and Weekly Maintenance

Tire Maintenance and Self-Servicing

Tire Changing Procedures

Fuel System and Battery Maintenance

Radiator and Fuel Tank Maintenance

Radiator Cleaning and Fuel Tank Check

Understanding the Name Plate

Lubrication Chart and Schedule

Details the lubrication chart, specifying lubrication points and service intervals.

Periodic Maintenance Schedule

Periodic Maintenance Table

Maintenance Intervals and Items

Details inspection intervals and specific maintenance tasks for different vehicle systems.

Periodic Maintenance Table Continued

Inspection and Maintenance Schedule

Further details on inspection intervals and tasks for various vehicle systems.

Periodic Maintenance Table Final

System-Specific Maintenance Intervals

Covers maintenance intervals for Hydraulic, Electrical, Battery, and Safety Systems.

Periodic Maintenance - Final Items

OPS, Body, and Cabin Checks

Details periodic checks for OPS system, body components, cabin, and mirrors.

Service Data and Adjustment Values

Adjustment Value Table

Lists specific adjustment values for engine, tires, and controls.

Lubricant Specifications

Lubricant Capacities and Types

LPG Device Components

Fuel Switch Operation

LPG Tank and Related Parts

LPG Tank Valves and Engine Hood

Operating LPG Forklifts

Engine Starting and Parking

Detailed steps for starting the engine and safely parking the vehicle.

LPG Tank Change and Engine Hood

LPG Tank Replacement Safety

Crucial safety rules for changing the LPG tank to prevent fire or explosion.

Engine Hood Closing and LPG Tank Removal

Engine Hood Closing and LPG Tank Removal

Instructions for safely closing the engine hood and removing the LPG tank.

LPG Tank Installation and Safety

LPG Safety Precautions

Essential safety measures for operating LPG-powered forklifts, emphasizing fire prevention.

LPG Regulator Servicing

LPG System Inspection and Servicing

Details inspection and servicing procedures for LPG-powered forklifts, including leak checks.

Lubricant and Coolant Specifications

Engine Specifications Data

Wheel and Tire Specifications

Vehicle Dimensions

Dimensional Specifications Table

LPG Refillable Tank and Engine Hood

LPG Tank Components and Hood Operation

Engine Hood Closing and Cut-Off Timer

Engine Cut-Off Timer and LPG Tank

Special Models and Safety Warnings

T.W.I.S. Safety and Fork Length

Optimax Specifications and Safety

Automatic Lift Control (ALC)

Starting and Stopping the Truck

Truck Start-Up and Shut-Down