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Tractel tirak X 1030 P Series User Manual

Tractel tirak X 1030 P Series
138 pages
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tirak™
Electrically driven hoists for wire ropes for passenger transportation
(for TSP – personnel lifting equipment set up temporarily)
Elektrisch angetriebene Winden für Drahtseile zur Personenbeförderung
(für TSP – vorübergehend errichtete Personenaufnahmemittel)
Treuils à transmission électrique pour câbles métalliques pour le transport des personnes
(pour TSP – plate-forme à niveau variable construite provisoirement)
Elektrisch aangedreven lieren voor draadkabels voor het personentransport
(voor TSP – tijdelijk gebruikt personenopnamemiddel)
00381/1
Model series /
Typenreihe /
Série /
Serie
L 500 P
Model series /
Typenreihe /
Série /
Serie
X 300 P, X 400 P, X 500 P, X 520 P
X 600 P, X 620 P, X 820 P, X 1030 P
Model series /
Typenreihe /
Série /
Serie
X 2050 P
Original Operation and
Installation Manual
Manuel d´installation et de
manutention original
Original-Montage- und
Betriebsanleitung
Originele montage- en
bedieningshandleiding

Table of Contents

Questions and Answers:

Tractel tirak X 1030 P Series Specifications

General IconGeneral
BrandTractel
Modeltirak X 1030 P Series
CategoryWinches
LanguageEnglish

Summary

General

Terms and abbreviations used in this manual

Defines terms like System/Machine, System manufacturer, Rigging, Anchoring point, Supervisor, Actuation, Operating personnel, Operator, Running hours, Electrician, SAFETY-STOP, Fall arrest device, Overall suspended load.

Symbols used in this manual

Explains DANGER, ATTENTION, NOTE symbols and icons for material/people transport.

Safety

General safety instructions

Provides critical safety warnings for operating the hoist, emphasizing correct usage, maintenance, and avoiding damaged parts.

Instructions for the operator

Outlines operator responsibilities, training requirements, emergency rescue plans, and the importance of warning signs.

Overview

System manufacturer's responsibilities

Details the manufacturer's role in design, CE marking, and ensuring product compliance with regulations and proper installation.

Delivery state

Confirms the hoist is delivered fully assembled, ready for installation.

Scope of delivery

Lists standard included items like the hoist, wire rope, manual, circuit diagram, test certificate, and CE declaration.

Equipment description

Describes the hoist's function as a personnel lifting device, its operation via electric motor, and authorized use.

Description

Functional description

Explains the hoist's primary function for transporting persons or loads, operation methods, and braking systems.

Components / Modules

Lists and identifies key components of the hoist, such as rope, brake magnet, gearbox, motor, and controls.

Technical Specifications

Refers to a table providing detailed technical data for various hoist models, including load, speed, power, and dimensions.

Operating fluids

Specifies the correct transmission oil and lubricants required for the hoist, emphasizing the importance of using approved types.

Circuit diagram

Indicates the location of the hoist's circuit diagram, typically found within the motor's terminal box.

Operating unit

Details the different types of operating units (button panel, control box, central unit) and their functions for controlling the hoist.

Safety equipment

Describes essential safety features like the EMERGENCY-STOP button, operating brake, centrifugal brake, and running hours counter.

Limit switches

Explains the purpose and types of limit switches used to control hoist movement and prevent over-travel or hazardous conditions.

Wire ropes

General

Highlights critical safety warnings regarding incorrect wire rope selection, ensuring proper diameter, and safe handling to prevent injury.

Optional accessories

Lists available accessories for purchase, such as deflection rollers and adapters for enhanced functionality.

Options

Advises contacting TRACTEL Greifzug GmbH for specific product options and configurations.

Necessary accessories

Specifies essential accessories required for product use, including rigging, securing equipment, and connecting cables.

Installation and commissioning

Directives and standards

Lists applicable directives and standards that the hoist complies with, ensuring safety and regulatory adherence.

Checks to be undertaken before starting installation

Outlines crucial pre-installation checks for rigging, anchoring points, and the overall installation site to ensure safety.

Assembly

Provides instructions and requirements for assembling the hoist, emphasizing trained personnel and proper workplace conditions.

Electrical connection

Details the procedures and safety precautions for making the electrical connections, stressing compliance with national regulations.

Mount the wire rope

Guides the user on the correct and safe procedure for mounting the wire rope onto the hoist, including specific warnings.

Fit the stop disc for the upper drive path limit-er

Explains the installation of a stop disc to act as an upper drive path limiter for safety switches.

Commissioning

Describes the steps for commissioning the hoist, including functional tests and checking operational readiness.

Operation

Testing the limit switch

Details how to perform functional tests on various limit switches to ensure proper operation and safety.

Checking before starting work

Lists daily checks required to ensure the hoist is safe and ready for operation, including rope inspection and functional tests.

Operation

Provides general operating instructions, safety warnings, and procedures for using the hoist safely.

Measures following an emergency stop

Details the steps to take after an emergency stop, including troubleshooting power supply and limit switch issues.

Emergency descent

Explains the procedure for manually lowering the load in emergency situations, including critical safety warnings.

Moving upwards manually

Describes how to move the hoist upwards manually using the handwheel, including safety precautions.

Operation using the hand crank

Outlines the procedure for operating the hoist manually using a hand crank during emergencies.

Switching off when overloaded

Explains how the hoist automatically switches off or indicates overload conditions and the necessary actions.

Foreseeable misuse

Dismantling

Shutting down

Work breaks

Instructions for securing the workplace and hoist during breaks to prevent unauthorized use or accidents.

Temporary shutdown

Procedures for securing the hoist when it is not in use for extended periods but remains mounted.

Permanently decommissioning

Steps for safely dismantling and storing the hoist when it is taken out of service permanently.

Transport and storage

Transport

Guidelines for safely transporting the hoist, including using suitable equipment and securing it properly.

Storage

Specifies general and wire rope storage conditions to maintain the equipment's integrity and prevent damage.

Maintenance work

Authorized maintenance personnel

Identifies the qualified personnel authorized to perform maintenance and service work on the hoist.

Mandatory inspections

Details the requirements for annual safety inspections and exceptional tests, including record-keeping.

Reading the running hours counter

Explains how to read the running hours counter to determine when maintenance is due.

Care and maintenance

Provides a schedule and instructions for routine care and maintenance tasks, categorized by frequency (daily, weekly, etc.).

Adjustment

Describes how to adjust specific components, particularly the mechanical load limiting device, to ensure correct operation.

Ordering spare parts

Guides users on how to order replacement parts, specifying the necessary information for accurate ordering.

Troubleshooting

Limit switch overview

EU Declaration of Conformity (Extract)

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