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Trane Cold Generator CGWR Series User Manual

Trane Cold Generator CGWR Series
68 pages
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SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing
of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and
training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or
serious injury. When working on the equipment, observe all precautions in the literature and on the tags,
stickers, and labels that are attached to the equipment.
Cold Generatorâ„¢ Scroll Liquid Chillers
Model CGWR and CCAR
20 to 65 Tons (60 Hz)
Water-Cooled and Compressor Chillers
Installation, Operation,
and Maintenance
CG-SVX038A-EN
September 2017
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Trane Cold Generator CGWR Series Specifications

General IconGeneral
BrandTrane
ModelCold Generator CGWR Series
CategoryChiller
LanguageEnglish

Summary

Introduction

Warnings, Cautions, and Notices

Explains different types of advisories (Warning, Caution, Notice) for safety and operation.

Field Wiring and Grounding

Emphasizes the requirement for qualified personnel and adherence to codes for safe wiring.

Personal Protective Equipment (PPE)

Highlights the mandatory use of appropriate PPE to prevent injury during service.

Environmental Concerns and Refrigerant Practices

Discusses the impact of refrigerants and responsible handling practices.

EHS Policies

Advises following environmental, health, and safety policies for work.

Refrigerant Pressure Warning

Warns about the hazards of refrigerant under high pressure.

Unit Identification and Specifications

Model Number Descriptions

Details the meaning of characters in the unit model number.

Unit Components

Identifies and illustrates the main parts of the unit.

General Data

Provides key specifications for CGWR and CCAR chillers.

Inspection and Unit Identification

Outlines procedures for checking unit upon receipt.

Electrical Data

Lists voltage, ampacity, and fuse size requirements.

Dimensions and Weights

Mechanical Drawings

Visual representation of unit dimensions for different models.

Unit Weights

Provides shipping and operating weights for various unit sizes.

Installation Procedures

General Installation Information

Covers piping, valves, flow switches, and insulation requirements.

Storage and Site Preparation

Details storage conditions, noise, foundation, and clearance requirements.

Rigging, Lifting, and Mounting

Instructions for safely handling, lifting, and securing the unit.

Component Nameplates

Locates compressor, evaporator, and condenser nameplates.

Unit Piping and Refrigerant System

Water Piping and Flow Rates

Guidelines for water piping, flow rates, pressure drop, and schematics.

Water Treatment and Protection

Importance of water quality, strainers, and debris prevention.

Glycol Recommendations

Setpoints for low suction temperature and pressure based on glycol concentration.

Refrigerant Piping (CCAR)

Guidelines for sizing, routing, and installing refrigerant lines for CCAR models.

System Testing and Charging

Procedures for leak testing, evacuation, and refrigerant charging.

Electrical Wiring

Field Wiring and Grounding

Requirements for safe and compliant electrical connections.

Compressor Electrical Phasing

Ensuring correct motor rotation for compressor operation.

Unit Voltage and Power Quality

Specifications for supply voltage and phase imbalance.

CCAR Condenser Fan and Damper Control

Details on fan cycling and ambient damper control for CCAR units.

Unit Controller and Software

Software Installation and Setup

Instructions for installing and configuring the unit controller software.

Connecting to the Chiller

Steps to establish communication between software and chiller.

Set Point Changes and Alarms

Procedures for modifying settings and analyzing alarms.

Downloading and Viewing Graphs

Instructions for retrieving and visualizing unit data.

Updating Software and Configuration

Process for updating chiller software and configuration files.

Operation Procedures

Unit Startup

Step-by-step guide for starting the unit and checking conditions.

Unit Shutdown

Procedures for normal and extended unit shutdown.

Unit Restart

Steps to follow when restarting the unit after an extended shutdown.

Maintenance

General Maintenance Practices

Safety, compressor oil, and functional testing procedures.

Periodic Maintenance Schedule

Recommended weekly, monthly, and annual maintenance tasks.

Electrical Schematics

CGWR Field Wiring

Diagram for field wiring of CGWR units.

CGWR Power/Control Wiring

Schematic for CGWR unit power and control wiring.

CGWR Control Panel Layout

Layout of components within the CGWR control panel.

CCAR Field Wiring

Diagram for field wiring of CCAR units.

CCAR Power/Control Wiring

Schematic for CCAR unit power and control wiring.

CAUJ Condenser Control Circuit Modification

Wiring modifications for CAUJ condenser control by CCAR chillers.

CCAR Control Panel Layout

Layout of components within the CCAR control panel.

Appendix

Vendor Data Sheets

Technical specifications for sensors and transducers.

Warranty Information

Details the limited product warranty and service policy.

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