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Trane ComfortLink II 4TWL9024A1000B User Manual

Trane ComfortLink II 4TWL9024A1000B
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Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning
equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.
October 2021
1188--BBCC110000DD11--11DD--EENN
Variable Speed ComfortLink II
Side Discharge HP Models
For coastal applications where units are installed within one (1) mile of salt water, epoxy coated models are recommended. These models
have an 8 week lead time after order.
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4TWL9024A1000B
4TWL9036A1000B
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4TWL9060A1000B
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4TWL9036A1COTB
4TWL9048A1COTB
4TWL9060A1COTB
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Installer’s Guide
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Trane ComfortLink II 4TWL9024A1000B Specifications

General IconGeneral
Model Number4TWL9024A1000B
BrandTrane
SeriesComfortLink II
TypeAir Conditioner
RefrigerantR-410A
Energy EfficiencyHigh Efficiency
HSPFNot Applicable
Voltage208/230V
Phase1
Frequency60 Hz
Sound Level (Outdoor Unit)72 dB
Cooling Capacity24, 000 BTU/H

Summary

General Safety Warnings and Precautions

Hazardous Voltage Warning

Disconnect all power before servicing to prevent severe injury or death.

Refrigerant Oil Handling Precautions

Use R-410A approved equipment; POE oil absorbs moisture and requires careful handling.

Hot Surface Warning

Avoid touching hot surfaces to prevent burns or property damage.

Refrigerant Handling and Pressure

Recover refrigerant to relieve pressure before opening the system.

Grounding Requirements

Ensure all grounding devices are properly reconnected before servicing.

Service Valve Operation Caution

Exercise caution when opening service valves to prevent abrupt charge release.

Brazing and Leak Testing Requirements

Ensure mechanical connections are brazed and leak-tested for safety.

High Leakage Current Warning

Ensure earth connection is made before connecting electrical supply.

Chemical Exposure Warning

Product may expose to chemicals like lead, known to cause cancer/birth defects.

Electrical Safety Warnings

400 Volts Electrical Hazard

Wait 2 minutes after power disconnect; verify DC voltage is below 42VDC.

Hazardous Voltage from Fan Rotation

Voltage may be present with disconnected power due to high winds causing fan rotation.

Unit Location and Dimensional Data

Suggested Locations for Reliability

Recommended Unit Clearances

Environmental Installation Guidance

Cold Climate Installation Precautions

Precautions for snow accumulation and prolonged freezing temperatures.

Coastal Installation Notes

Use epoxy coated coils for applications within one mile of salt water.

Pad Installation Guidelines

Ensure pad is level, drains properly, and meets code requirements.

Refrigerant Line Management

Factory Refrigerant Charge Information

Outdoor units are factory charged for specific line lengths and indoor coil matches.

Refrigerant Line and Valve Sizing

Specifies vapor and liquid line sizes for different models and service valves.

Refrigerant Line Length and Vertical Change

Determining required line length and vertical change for charging calculations.

Refrigerant Line Insulation Requirements

Vapor line must be insulated; liquid line insulation may benefit performance.

Refrigerant Line Routing and Isolation

Reuse of Existing Refrigerant Lines

Precautions for using existing lines: check size, leaks, acid, and oil.

Refrigerant Line Routing Precautions

Isolate lines from structure to prevent vibration noise transmission.

Isolation from Joists and Rafters

Secure vapor line with isolators every 8 ft; liquid line to vapor line.

Refrigerant Line Isolation in Spaces

Isolation in Wall Spaces

Secure vapor line with isolators every 8 ft; liquid line to vapor line.

Isolation Through Wall

Ensure proper sealant and insulation; do not hang lines from ductwork.

Refrigerant Line Brazing Steps

Pipe Preparation for Brazing

Remove caps, debur pipe ends, and clean surfaces before brazing.

Service Valve Core Removal

Remove pressure tap cap and valve core from each service valve.

Nitrogen Purge for Brazing

Purge refrigerant lines and indoor coil with dry nitrogen.

Refrigerant Line Brazing Process

Braze Lines to Service Valves and Drier

Braze lines to service valves and external drier, ensuring correct flow direction.

Prevent Heat Damage During Brazing

Wrap valve body with wet rag; keep flame off base pan.

Replace Service Valve Cores

Replace pressure tap valve cores after service valves have cooled.

Refrigerant Line Leak Detection

Pressurize for Leak Check

Pressurize lines and coil to 150 PSIG using dry nitrogen.

Inspect for Leaks

Check all brazed locations with a soapy solution for leaks.

Refrigerant Line System Evacuation

Evacuate System to 350 Microns

Evacuate until micron gauge reads no higher than 350 microns.

Verify Evacuation Completion

Check gauge does not rise above 500 microns in one minute.

Low Voltage Wiring

Low Voltage Wire Specs and Length

Use color-coded 18 AWG wire; max total cable length is 500 ft.

Low Voltage Wiring Diagram

Diagram showing connections between outdoor unit, control, and indoor unit.

Service Valve Procedures

Open Gas Service Valve

Turn valve stem 1/4 turn counterclockwise to fully open position.

Open Liquid Service Valve

Turn valve stem counterclockwise until it touches the rolled edge.

LED Status Indicators

Status LED (Green) Indicators

Indicates standby, capacity calls, power up delay, test mode, or lockout.

Communication LED (Amber) Indicators

Indicates device count or loss of communication.

High Voltage Wiring

High Voltage Power Supply Requirements

Ensure power supply agrees with nameplate; follow unit wiring diagram.

High Voltage Disconnect Switch Installation

Install a separate disconnect switch; ensure earth connection and use flexible conduit.

Initial System Start-Up

Pre-Start System Checks

Ensure refrigerant lines are brazed and system is set to OFF.

Power Up and Stabilization Period

Apply power and wait 3 hours if outdoor temp is below 85°F.

Charging Mode-Cooling Test Procedure

Run system in test mode for setting system charge level by subcooling.

System Charge Adjustment Methods

Temperature Measurements for Charge

Measure outdoor and indoor temperatures for accurate charging.

Subcooling Charging Correction Worksheet

Use line length, lift, and design subcooling to determine final subcooling value.

Refrigerant Charging and Correction Charts

R-410A Refrigerant Charging Chart Details

Chart provides liquid gage pressure based on liquid temp and design subcooling.

Subcooling Correction Charts by Size

Charts adjust subcooling based on total line length and rise for different tonnages.

Charging the Unit: Stabilization and Gage Pressure

Stabilize System Conditions for Charging

Wait 20 minutes for system conditions to stabilize before removing gauges.

Proper Gage Pressure Measurement

Measure liquid line temperature and pressure to verify proper charge.

Charging the Unit: Adjustments and Data Recording

Adjust Refrigerant Level

Add or recover refrigerant to match chart values for liquid gage pressure.

Record Final System Information

Record final system pressures, temperatures, and ambient conditions.

Subcooling Charging Below 55°F (Heating Mode)

Charging Method for Low Outdoor Temperatures

Use weighing method in heating mode for outdoor temps below 55°F.

Calculating Additional Charge (Weigh-In Method)

Calculate charge based on line length beyond 10 ft and charge multiplier.

Heating Mode Subcooling Check

Check for minimum 10° subcooling in heating mode after adding charge.

Communicating Display Assembly (CDA) Overview

CDA Navigation Basics

Instructions on entering/exiting menus and navigating between screens.

CDA Menu Functions and Sections

Overview of Monitor, Alert, Alert History, Config, and Control menus.

Demand Defrost Control Logic

Demand defrost measures delta-T to determine defrost initiation and termination.

CDA Forced Defrost Functionality

Initiating Forced Defrost Test

System must run with demand; test initiated in heat mode via CDA or FRC DFT button.

Forced Defrost Test Status Updates

Displays TEST IN PROGRESS and TEST COMPLETE status.

Final Installation Checkout Procedures

Wiring and Voltage Checks

Confirm all wiring connections are tight and voltage/current are within limits.

Refrigerant Lines and Ductwork Integrity

Ensure lines are isolated, secure, sealed, and ductwork is sealed/insulated.

Leak Check and Vacuum Confirmation

Check braze connections for leaks; confirm 350-micron vacuum for leak-free system.

Final Unit Inspection and Operation Checks

Inspect for shifted tubing, ensure proper airflow, and system functions safely.

Owner Instruction and Manual

Instruct owner on system use and provide the manual.

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